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Marathon Petroleum Company LP LARefiningDivision

Parent Companies:
Marathon Petroleum Corporation
EPA Facility ID:
100000105726
Other ID:
LAD081999724
Facility DUNS:
81999724
Parent Company DUNS:
962993101

Location:

Address:
Highway 61 at Marathon Avenue
Garyville, LA 70051
County:
ST. JOHN THE BAPTIST
Lat / Long:
30.035, -90.361 (Get map)
Method:
Address Matching - Digitized
Description:
Center of Facility
Horizonal accuracy:
25 m
Horizontal reference datum:
North American Datum of 1983
Source map scale:

Owner/Operator:

Name:
Marathon Petroleum Corporation
Phone:
(419) 421-2121
Address:
539 South Main Street
Findlay, OH 45840 -3295
Foreign Address:

Person responsible for RMP implementation:

Name:
Fritz Kin
Title:
Env., Safety & Security Manager

Emergency contact:

Name:
Fritz Kin
Title:
Env., Safety & Security Manager
Phone:
(985) 535-2241
24-hour phone:
(985) 535-2241
Ext or PIN:

Other contacts:

Facility (or company) email:
Facility phone:
Facility (or company) URL:

Safety:

Local Emergency Planning Committee:
St. John The Baptist Parish
Full-Time Equivalent Employees:
950
Covered by OSHA PSM:
Yes
EPCRA section 302:
Yes
CAA Title Air Operating Permit:
Yes
CAA Permit ID#:
2580-00013-V8
OSHA Star/Merit Ranking
No
Last Safety Inspection Date:
May 22, 2015
Inspecting Agency:
Ethos Mechanical Integrity Solutions
Using Predictive Filing:
No

Processes:

Unit 7-Rose Unit
RMP ID:
1000074388
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
490,000
No
Public OCA Chemical
0
No
Domain 5 Sulfur Complex
RMP ID:
1000074389
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
17
No
Hydrogen sulfide
7783-06-4
1,800
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 56-Distillate Hy.Tr.
RMP ID:
1000074390
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
160,000
No
Hydrogen sulfide
7783-06-4
870
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 55-Gas. Desulfur.
RMP ID:
1000074391
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
2,100,000
No
Hydrogen sulfide
7783-06-4
96
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 215 - Hydrocracker
RMP ID:
1000074393
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,100,000
No
Hydrogen sulfide
7783-06-4
22,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 210 Crude
RMP ID:
1000074394
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
3,900,000
No
Hydrogen sulfide
7783-06-4
1,600
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 211- NHT
RMP ID:
1000074395
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
170,000
No
Hydrogen sulfide
7783-06-4
270
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 205 Delayed Coker
RMP ID:
1000074396
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
790,000
No
Hydrogen sulfide
7783-06-4
7,200
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 212 - CCR Platformer
RMP ID:
1000074397
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
260,000
No
Public OCA Chemical
0
No
Unit 214 - Kero HT
RMP ID:
1000074398
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
110,000
No
Hydrogen sulfide
7783-06-4
52
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 222 - Sats Gas&Merox
RMP ID:
1000074399
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
460,000
No
Hydrogen sulfide
7783-06-4
4,500
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 243 - Fuel Gas Treat
RMP ID:
1000074400
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
34,000
No
Hydrogen sulfide
7783-06-4
250
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 259 Flare System
RMP ID:
1000074401
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
170,000
No
Public OCA Chemical
0
No
Unit 10-Crude Unit
RMP ID:
1000074402
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
3,600,000
No
Hydrogen sulfide
7783-06-4
1,800
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 22-Saturated Gas Plt
RMP ID:
1000074403
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
150,000
No
Hydrogen sulfide
7783-06-4
1,800
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 23-Sat. Prop. Merox
RMP ID:
1000074404
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
90,000
No
Public OCA Chemical
0
No
Unit 24-Sat Butane Merox
RMP ID:
1000074405
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
170,000
No
Public OCA Chemical
0
No
Unit 43-Fuel System
RMP ID:
1000074406
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
120,000
No
Public OCA Chemical
0
No
Unit 59-Flare System
RMP ID:
1000074407
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
110,000
No
Public OCA Chemical
0
No
Unit 8-Lght Strt Run Hytr
RMP ID:
1000074408
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
100,000
No
Public OCA Chemical
0
No
Unit 9-Penex
RMP ID:
1000074409
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
150,000
No
Public OCA Chemical
0
No
Unit 27-HF Alkylation
RMP ID:
1000074410
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
5,900,000
No
Hydrogen fluoride/Hydrofluoric acid (conc 50% or greater) [Hydrofluoric acid]
7664-39-3
890,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 28-Butane Isomerizat
RMP ID:
1000074411
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
140,000
No
Public OCA Chemical
0
No
Unit 16-FCC Gas Merox
RMP ID:
1000074412
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
130,000
No
Public OCA Chemical
0
No
Unit 17-FCC Unsat LPG Mer
RMP ID:
1000074413
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
380,000
No
Public OCA Chemical
0
No
Unit 25-Fluid Cat Crack
RMP ID:
1000074414
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,400,000
No
Public OCA Chemical
0
No
Unit 26-FCC Gas Concentra
RMP ID:
1000074415
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,800,000
No
Hydrogen sulfide
7783-06-4
2,800
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 11-Naphtha Hydrotrea
RMP ID:
1000074416
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
130,000
No
Hydrogen sulfide
7783-06-4
160
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 12-Platformer
RMP ID:
1000074417
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
160,000
No
Public OCA Chemical
0
No
Unit 14-Lght Gas Oil Unit
RMP ID:
1000074418
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
100,000
No
Hydrogen sulfide
7783-06-4
7,400
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 15-Hvy Gas Oil Hydro
RMP ID:
1000074419
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
340,000
No
Hydrogen sulfide
7783-06-4
8,900
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 19-Amine/Sour H20 St
RMP ID:
1000074420
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
7,200
No
Hydrogen sulfide
7783-06-4
4
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 21-Tail Gas
RMP ID:
1000074421
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
480
No
Hydrogen sulfide
7783-06-4
21
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 66 (250-1/250-2)
RMP ID:
1000074422
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
110,000,000
No
Public OCA Chemical
0
No
Unit 63-Tank Farm
RMP ID:
1000074423
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
32,000,000
No
Public OCA Chemical
0
No
Unit 64- Railcar Rack
RMP ID:
1000074424
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
4,500,000
No
Public OCA Chemical
0
No
Unit 46-PropyleneSplitter
RMP ID:
1000074425
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
2,100,000
No
Public OCA Chemical
0
No
Unit 5 - Delayed Coker
RMP ID:
1000074426
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
680,000
No
Hydrogen sulfide
7783-06-4
4,200
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Unit 126 - C4 Sp/Merox
RMP ID:
1000074447
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
260,000
No
Public OCA Chemical
0
No

RMP Preparer:

Name:
Michael Roberts
Address:
ABS Consulting
10301 Technology Drive
Knoxville, TN 37932 -3392
Foreign Address:

Phone:
(865) 671-5852

Latest RMP Submission:

Date:
Aug. 26, 2016
Type:
Resubmission
Reason:
Revised PHA / Hazard Review due to process change (40 CFR 68.190(b)(5))
Registered:
Yes
RMP ID:
1000059540

Deregistration:

Date:
Effective Date:
Reason:
Other Reason:

2. Toxics: Worst-case

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in Unit 27-HF Alkylation)
CBI claimed:
No
Percent weight:
100.0
Physical state:
Gas liquified by pressure
Model used:
EPA's OCA Guidance Reference Tables or Equations
Release duration (mins):
10.00
Wind speed (meters per sec):
1.5
Stability class:
F
Topography:
Urban
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Enclosures
  • Berms
  • Drains
  • Sumps

3. Toxics: Alternative release

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in Unit 215 - Hydrocracker)
CBI claimed:
No
Percent weight:
100.0
Physical state:
Gas
Model used:
EPA's RMP*Comp(TM)
Wind speed (meters per sec):
3.00
Stability class:
D
Topography:
Urban
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Enclosures
  • Berms
  • Drains
  • Sumps
Active mitigation
considered:
  • None
not considered:
  • Sprinkler systems
  • Deluge systems
  • Water curtain
  • Neutralization
  • Excess flow valve
  • Flares
  • Scrubbers
  • Emergency shutdown
Public OCA Chemical (in Unit 27-HF Alkylation)
CBI claimed:
No
Percent weight:
100.0
Physical state:
Gas liquified by pressure
Model used:
EPA's OCA Guidance Reference Tables or Equations
Wind speed (meters per sec):
3.00
Stability class:
D
Topography:
Urban
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Enclosures
  • Berms
  • Drains
  • Sumps
Active mitigation
considered:
  • Deluge systems
not considered:
  • Sprinkler systems
  • Water curtain
  • Neutralization
  • Excess flow valve
  • Flares
  • Scrubbers
  • Emergency shutdown

4. Flammables: Worst-case

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in Unit 66 (250-1/250-2))
CBI claimed:
No
Model used:
EPA's RMP*Comp(TM)
Passive mitigation
considered:
  • None
not considered:
  • Blast walls

5. Flammables: Alternative release

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in Unit 64- Railcar Rack)
CBI claimed:
No
Model used:
EPA's RMP*Comp(TM)
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Fire wall
  • Blast walls
  • Enclosures
Active mitigation
considered:
  • None
not considered:
  • Sprinkler systems
  • Deluge systems
  • Water curtain
  • Excess flow valve

6. Five-year accident history

Oct. 31, 2017 at 11:47
ID:
1000053457
NAICS:
Petroleum Refineries (32411)
Duration:
2 hours and 13 minutes
Chemicals involved:
  • Hydrogen
Release events:
Gas release
Fire
Weather conditions at time of event
Wind speed:
3.29999995 miles/h S
Temperature:
75.00 ℉
Atmospheric stability:
Precipitation present:
No
Unknown weather conditions:
No
On-site impacts
Deaths of employees or contractors:
0
Deaths of public responders:
0
Deaths of public:
0
Injuries of employees or contractors:
2
Injuries of public responders:
0
Injuries of public:
0
Property damage:
$0
Known off-site impacts
Deaths:
0
Hospitalizations:
0
Medicals treatments:
0
Evacuated:
0
Sheltered-in-place:
0
Property damage:
$0
Environmental damage:
Initiating event:
Human Error
Contributing factors:
  • Human error
  • Improper procedure
  • Maintenance activity/inactivity
  • Process design failure
Off-site responders notified:
No, not notified
Changes introduced as a result of the accident:
  • Revised maintenance
  • Revised training

7. Prevention: Program level 3

Unit 7-Rose Unit, Petroleum Refineries (32411)
Prevention Program ID:
1000062514
Safety Review Date
Feb. 25, 2016, since latest RMP submission
PHA Update Date
Feb. 25, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 15, 2016, since latest RMP submission
Training Review Date
Jan. 7, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 7, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 6, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
April 29, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Nov. 22, 2014
Incident Invest. Change Completion Date
March 30, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Domain 5 Sulfur Complex, Petroleum Refineries (32411)
Prevention Program ID:
1000062534
Safety Review Date
May 13, 2016, since latest RMP submission
PHA Update Date
May 13, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
June 22, 2016, since latest RMP submission
Training Review Date
Jan. 21, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 20, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 24, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 27, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Feb. 11, 2013
Incident Invest. Change Completion Date
June 15, 2014
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 56-Distillate Hy.Tr., Petroleum Refineries (32411)
Prevention Program ID:
1000062496
Safety Review Date
June 23, 2014, since latest RMP submission
PHA Update Date
June 23, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
May 24, 2016, since latest RMP submission
Training Review Date
Oct. 14, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 11, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 5, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 10, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
March 3, 2012
Incident Invest. Change Completion Date
Oct. 1, 2012
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 55-Gas. Desulfur., Petroleum Refineries (32411)
Prevention Program ID:
1000062497
Safety Review Date
Nov. 15, 2012, since latest RMP submission
PHA Update Date
Nov. 15, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Sept. 11, 2015, since latest RMP submission
Training Review Date
Dec. 28, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 23, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 21, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Feb. 9, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Oct. 12, 2012
Incident Invest. Change Completion Date
Dec. 1, 2017
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 215 - Hydrocracker, Petroleum Refineries (32411)
Prevention Program ID:
1000062499
Safety Review Date
Aug. 22, 2012, since latest RMP submission
PHA Update Date
Aug. 22, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Oct. 6, 2015, since latest RMP submission
Training Review Date
Jan. 28, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
March 17, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 9, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 17, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 22, 2016
Incident Invest. Change Completion Date
Oct. 31, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 210 Crude, Petroleum Refineries (32411)
Prevention Program ID:
1000062500
Safety Review Date
June 28, 2013, since latest RMP submission
PHA Update Date
June 28, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 21, 2016, since latest RMP submission
Training Review Date
Jan. 12, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 1, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 5, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 3, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Dec. 4, 2014
Incident Invest. Change Completion Date
April 15, 2017
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 211- NHT, Petroleum Refineries (32411)
Prevention Program ID:
1000062501
Safety Review Date
Sept. 3, 2015, since latest RMP submission
PHA Update Date
Sept. 3, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 13, 2016, since latest RMP submission
Training Review Date
Jan. 20, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 14, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 3, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 13, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
July 29, 2015
Incident Invest. Change Completion Date
Aug. 28, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 205 Delayed Coker, Petroleum Refineries (32411)
Prevention Program ID:
1000062502
Safety Review Date
Oct. 3, 2013, since latest RMP submission
PHA Update Date
Oct. 3, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
June 28, 2016, since latest RMP submission
Training Review Date
Dec. 17, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
April 20, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 29, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 20, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Dec. 17, 2015
Incident Invest. Change Completion Date
July 29, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 212 - CCR Platformer, Petroleum Refineries (32411)
Prevention Program ID:
1000062503
Safety Review Date
July 29, 2013, since latest RMP submission
PHA Update Date
July 29, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Fire
  • Explosion
  • Runaway reaction
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Dec. 18, 2015, since latest RMP submission
Training Review Date
Jan. 29, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 4, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 14, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 20, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 16, 2014
Incident Invest. Change Completion Date
Nov. 14, 2014
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 214 - Kero HT, Petroleum Refineries (32411)
Prevention Program ID:
1000062504
Safety Review Date
April 3, 2012, since latest RMP submission
PHA Update Date
April 3, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
June 2, 2016, since latest RMP submission
Training Review Date
Feb. 16, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
April 6, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 28, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
July 7, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Dec. 5, 2013
Incident Invest. Change Completion Date
June 30, 2014
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 222 - Sats Gas&Merox, Petroleum Refineries (32411)
Prevention Program ID:
1000062505
Safety Review Date
June 29, 2016, since latest RMP submission
PHA Update Date
June 29, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 7, 2016, since latest RMP submission
Training Review Date
March 14, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 30, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 23, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 17, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Nov. 12, 2012
Incident Invest. Change Completion Date
Jan. 10, 2015
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 243 - Fuel Gas Treat, Petroleum Refineries (32411)
Prevention Program ID:
1000062506
Safety Review Date
Aug. 13, 2013, since latest RMP submission
PHA Update Date
Aug. 13, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Quench System
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Feb. 5, 2016, since latest RMP submission
Training Review Date
March 14, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
Jan. 14, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Feb. 23, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
March 30, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
April 30, 2010
Incident Invest. Change Completion Date
Dec. 22, 2010
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 259 Flare System, Petroleum Refineries (32411)
Prevention Program ID:
1000062507
Safety Review Date
June 18, 2014, since latest RMP submission
PHA Update Date
June 18, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 21, 2016, since latest RMP submission
Training Review Date
Feb. 15, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
April 25, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 27, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 17, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
March 3, 2009
Incident Invest. Change Completion Date
April 3, 2009
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 10-Crude Unit, Petroleum Refineries (32411)
Prevention Program ID:
1000062508
Safety Review Date
March 23, 2015, since latest RMP submission
PHA Update Date
March 23, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Feb. 2, 2016, since latest RMP submission
Training Review Date
April 15, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 9, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 28, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 17, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
June 10, 2014
Incident Invest. Change Completion Date
Sept. 16, 2015
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 22-Saturated Gas Plt, Petroleum Refineries (32411)
Prevention Program ID:
1000062509
Safety Review Date
Aug. 9, 2016, since latest RMP submission
PHA Update Date
Aug. 9, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Dec. 7, 2015, since latest RMP submission
Training Review Date
March 22, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
March 31, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 23, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Feb. 2, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 8, 2014
Incident Invest. Change Completion Date
July 15, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 23-Sat. Prop. Merox, Petroleum Refineries (32411)
Prevention Program ID:
1000062510
Safety Review Date
Aug. 9, 2016, since latest RMP submission
PHA Update Date
Aug. 9, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Nov. 19, 2015, since latest RMP submission
Training Review Date
Jan. 28, 2014, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
Nov. 24, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 8, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 17, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 22, 2013
Incident Invest. Change Completion Date
Dec. 31, 2013
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 24-Sat Butane Merox, Petroleum Refineries (32411)
Prevention Program ID:
1000062511
Safety Review Date
Aug. 9, 2016, since latest RMP submission
PHA Update Date
Aug. 9, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Sept. 25, 2015, since latest RMP submission
Training Review Date
Jan. 28, 2014, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 10, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 27, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 17, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 28, 2011
Incident Invest. Change Completion Date
May 31, 2011
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 43-Fuel System, Petroleum Refineries (32411)
Prevention Program ID:
1000062512
Safety Review Date
June 3, 2015, since latest RMP submission
PHA Update Date
June 3, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Nov. 12, 2015, since latest RMP submission
Training Review Date
March 26, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
Feb. 18, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 22, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
July 7, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 26, 2013
Incident Invest. Change Completion Date
Sept. 30, 2013
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 59-Flare System, Petroleum Refineries (32411)
Prevention Program ID:
1000062513
Safety Review Date
May 14, 2015, since latest RMP submission
PHA Update Date
May 14, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Alarms
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Purge System
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Oct. 30, 2015, since latest RMP submission
Training Review Date
March 12, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 20, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 21, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
April 19, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Oct. 12, 2012
Incident Invest. Change Completion Date
Dec. 31, 2013
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 8-Lght Strt Run Hytr, Petroleum Refineries (32411)
Prevention Program ID:
1000062515
Safety Review Date
Feb. 10, 2014, since latest RMP submission
PHA Update Date
Feb. 10, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 15, 2016, since latest RMP submission
Training Review Date
Feb. 28, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 15, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
May 2, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 11, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Nov. 17, 2008
Incident Invest. Change Completion Date
July 27, 2009
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 9-Penex, Petroleum Refineries (32411)
Prevention Program ID:
1000062516
Safety Review Date
Feb. 10, 2014, since latest RMP submission
PHA Update Date
Feb. 10, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Sept. 15, 2015, since latest RMP submission
Training Review Date
Dec. 16, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 6, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 24, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Aug. 21, 2015
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
March 8, 2010
Incident Invest. Change Completion Date
July 27, 2010
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 27-HF Alkylation, Petroleum Refineries (32411)
Prevention Program ID:
1000062517
Safety Review Date
May 7, 2012, since latest RMP submission
PHA Update Date
May 7, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • None
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Nov. 18, 2015, since latest RMP submission
Training Review Date
Jan. 7, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 24, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 27, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 13, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
April 30, 2012
Incident Invest. Change Completion Date
Oct. 31, 2012
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 28-Butane Isomerizat, Petroleum Refineries (32411)
Prevention Program ID:
1000062518
Safety Review Date
Feb. 25, 2015, since latest RMP submission
PHA Update Date
Feb. 25, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Feb. 16, 2016, since latest RMP submission
Training Review Date
Dec. 15, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 12, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 23, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 20, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
April 22, 2013
Incident Invest. Change Completion Date
June 6, 2013
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 16-FCC Gas Merox, Petroleum Refineries (32411)
Prevention Program ID:
1000062519
Safety Review Date
April 25, 2014, since latest RMP submission
PHA Update Date
April 25, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • None
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Manual Shutoffs
  • Alarms
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Feb. 11, 2016, since latest RMP submission
Training Review Date
April 18, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 25, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
March 16, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
April 14, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 19, 2007
Incident Invest. Change Completion Date
May 29, 2009
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 17-FCC Unsat LPG Mer, Petroleum Refineries (32411)
Prevention Program ID:
1000062520
Safety Review Date
April 25, 2014, since latest RMP submission
PHA Update Date
April 25, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • None
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 4, 2016, since latest RMP submission
Training Review Date
June 1, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 25, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 24, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
July 5, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
July 30, 2015
Incident Invest. Change Completion Date
June 1, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 25-Fluid Cat Crack, Petroleum Refineries (32411)
Prevention Program ID:
1000062521
Safety Review Date
April 25, 2014, since latest RMP submission
PHA Update Date
April 25, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
May 20, 2016, since latest RMP submission
Training Review Date
Oct. 30, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 15, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 1, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 14, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
May 31, 2015
Incident Invest. Change Completion Date
June 30, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 26-FCC Gas Concentra, Petroleum Refineries (32411)
Prevention Program ID:
1000062522
Safety Review Date
April 25, 2014, since latest RMP submission
PHA Update Date
April 25, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Nov. 16, 2015, since latest RMP submission
Training Review Date
June 1, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 18, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 22, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
July 7, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Dec. 7, 2010
Incident Invest. Change Completion Date
Dec. 1, 2012
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 11-Naphtha Hydrotrea, Petroleum Refineries (32411)
Prevention Program ID:
1000062523
Safety Review Date
July 29, 2014, since latest RMP submission
PHA Update Date
July 29, 2014, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Polymerization
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
March 31, 2016, since latest RMP submission
Training Review Date
March 11, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
April 18, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 17, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 25, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
April 9, 2015
Incident Invest. Change Completion Date
March 31, 2020
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 12-Platformer, Petroleum Refineries (32411)
Prevention Program ID:
1000062524
Safety Review Date
July 29, 2015, since latest RMP submission
PHA Update Date
July 29, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Oct. 21, 2015, since latest RMP submission
Training Review Date
Nov. 12, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 16, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 5, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
April 28, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
March 10, 2014
Incident Invest. Change Completion Date
Sept. 30, 2016
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 14-Lght Gas Oil Unit, Petroleum Refineries (32411)
Prevention Program ID:
1000062525
Safety Review Date
May 14, 2013, since latest RMP submission
PHA Update Date
May 14, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 5, 2016, since latest RMP submission
Training Review Date
Dec. 16, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 16, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 30, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
May 26, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 9, 2008
Incident Invest. Change Completion Date
July 1, 2008
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 15-Hvy Gas Oil Hydro, Petroleum Refineries (32411)
Prevention Program ID:
1000062526
Safety Review Date
March 4, 2016, since latest RMP submission
PHA Update Date
March 4, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Jan. 14, 2016, since latest RMP submission
Training Review Date
June 28, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 20, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Jan. 21, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
July 5, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
May 19, 2013
Incident Invest. Change Completion Date
Dec. 10, 2018
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 19-Amine/Sour H20 St, Petroleum Refineries (32411)
Prevention Program ID:
1000062527
Safety Review Date
March 20, 2012, since latest RMP submission
PHA Update Date
March 20, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Quench System
  • Purge System
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Sept. 17, 2015, since latest RMP submission
Training Review Date
Jan. 21, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
Jan. 19, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Nov. 11, 2015
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Sept. 28, 2015
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Dec. 18, 2014
Incident Invest. Change Completion Date
July 1, 2015
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 21-Tail Gas, Petroleum Refineries (32411)
Prevention Program ID:
1000062528
Safety Review Date
May 6, 2016, since latest RMP submission
PHA Update Date
May 6, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Quench System
  • Purge System
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Sept. 17, 2015, since latest RMP submission
Training Review Date
Jan. 21, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 10, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Dec. 21, 2015
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Feb. 2, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 20, 2013
Incident Invest. Change Completion Date
March 28, 2013
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 66 (250-1/250-2), Petroleum Refineries (32411)
Prevention Program ID:
1000062529
Safety Review Date
July 26, 2012, since latest RMP submission
PHA Update Date
July 26, 2012, since latest RMP submission
PHA Techniques
  • What if/Checklist
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Alarms
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Blast Walls
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
April 19, 2016, since latest RMP submission
Training Review Date
May 9, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 13, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 22, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
April 5, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Aug. 27, 2009
Incident Invest. Change Completion Date
Jan. 5, 2010
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 63-Tank Farm, Petroleum Refineries (32411)
Prevention Program ID:
1000062530
Safety Review Date
June 6, 2012, since latest RMP submission
PHA Update Date
June 6, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
March 14, 2016, since latest RMP submission
Training Review Date
Dec. 9, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 14, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 5, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 23, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
May 1, 2016
Incident Invest. Change Completion Date
Jan. 16, 2017
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 64- Railcar Rack, Petroleum Refineries (32411)
Prevention Program ID:
1000062531
Safety Review Date
July 26, 2012, since latest RMP submission
PHA Update Date
July 26, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
Mitigation Systems
  • Sprinkler System
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
April 19, 2016, since latest RMP submission
Training Review Date
Feb. 16, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
May 3, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 22, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Nov. 5, 2015
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Oct. 30, 2012
Incident Invest. Change Completion Date
Feb. 20, 2013
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 46-PropyleneSplitter, Petroleum Refineries (32411)
Prevention Program ID:
1000062532
Safety Review Date
March 4, 2016, since latest RMP submission
PHA Update Date
March 4, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Purge System
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
Feb. 16, 2016, since latest RMP submission
Training Review Date
June 1, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 20, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 22, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
Oct. 13, 2015
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Jan. 8, 2015
Incident Invest. Change Completion Date
March 31, 2017
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 5 - Delayed Coker, Petroleum Refineries (32411)
Prevention Program ID:
1000062533
Safety Review Date
Aug. 4, 2015, since latest RMP submission
PHA Update Date
Aug. 4, 2015, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
March 9, 2016, since latest RMP submission
Training Review Date
Dec. 9, 2015, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
June 28, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 5, 2016
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
June 30, 2016
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
Sept. 20, 2013
Incident Invest. Change Completion Date
May 17, 2014
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission
Unit 126 - C4 Sp/Merox, Petroleum Refineries (32411)
Prevention Program ID:
1000062596
Safety Review Date
Feb. 3, 2016, since latest RMP submission
PHA Update Date
Feb. 3, 2016, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Tornado
  • Hurricanes
Process Controls
  • None
Mitigation Systems
  • None
Monitoring Systems
  • None
Changes since PHA
  • None
Training Type
  • None
Competency Testing
  • None
Procedure Review Date
July 15, 2016, since latest RMP submission
Training Review Date
June 1, 2016, since latest RMP submission
Maintenance Review Date
July 7, 2016, since latest RMP submission
Maintenance Inspection Date
Aug. 5, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 27, 2015
Management of Change Review Date
April 15, 2015
Pre-startup Review Date
None
Compliance Audit Date
May 18, 2015
Compliance Audit Change Completion Date
June 16, 2016
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Jan. 11, 2016
Hot Work Review Date
Jan. 7, 2016
Contractor Safety Review Date
Dec. 15, 2015, since latest RMP submission
Contractor Safety Eval. Date
June 14, 2016, since latest RMP submission

8. Prevention Program level 2

No Prevention Program level 2

9. Emergency response

Facility In Community Plan:
Yes
Facility Own Response Plan:
No
Specific Facility Response Plan:
Yes
Inform. Procedures in Response Plan:
No
Emergency Care in Response Plan:
Yes
Plan Review Date:
Response Training Date:
July 14, 2016
Local Response Agency:
Local Response Agency Phone:
(985) 652-2222
Subject To - OSHA EAP:
No
Subject To - OSHA HAZWOPER:
Yes
Subject To - CWA:
No
Subject To - RCRA:
Yes
Subject To - OPA:
No
Subject To - State EPCRA:
Yes
Subject To - Other:

Executive Summary

MARATHON PETROLEUM COMPANY LP

LOUISIANA REFINING DIVISION

Risk Management Plan

LDEQ Facility ID No. 3165



1.0 EXECUTIVE SUMMARY



The Marathon Petroleum Company LP (MPC) Garyville Refinery, an OSHA Star facility, is committed to operating in a manner that is safe for the MPC Garyville Refinery workers, the public, and the environment. It is MPC Garyville Refinery's policy to protect and promote the health and safety of its employees, customers, and others who may be affected by these activities, and to limit adverse effects on the physical environment in which its activities are carried out. As part of this policy, the MPC Garyville Refinery has established systems to help ensure safe operation of the processes at this facility. One part of these systems is a risk management program (RMP) that helps manage the risks at the Garyville Refinery and that complies with the requirements of the Environmental Protection Agency's (EPA's) rule 40 CFR part 68, Accidental Release Prevention Requirements: Risk Management Programs (the RMP rule), and the Louisiana Department of Environmental Quality regulation (LAC 33:III.Chapter.59). One of the requirements of the RMP rule is to submit a risk management plan (RMPlan) describing the risk management program at the MPC Garyville Refinery. This document is intended to satisfy the RMP Plan executive summary requirement of the RMP rule and to provide the public with a description of the risk management program at the MPC Garyville Refinery.



On October 1, 2017, Marathon Petroleum Company LP (MPC LP) transferred ownership of certain logistics assets, including various storage tanks, unloading/loading operations, docks, and ancillary equipment at its petroleum refinery located in Garyville, Louisiana (Garyville Refinery) to a separate operating company,Garyville Refining Logistics LLC (GRL). Both MPC LP and GRL are wholly?]owned, indirect subsidiaries of Marathon Petroleum Corporation (MPC). Accordingly and consistent with EP
A's RMP regulations, both the parent company and owner/operator of the RMP subject assets at the Garyville Refinery were updated to MPC to reflect that the logistics assets owned and operated by GRL and the refinery assets owned and operated by MPC LP remain a single stationary source for purposes of the RMPlan and that the RMPlan covers RMP affected assets owned by both GRL and MPC LP.



1.1 Accidental Release Prevention and Emergency Response Policies



The MPC Garyville Refinery has a long-standing commitment to the safety of the general public, of the MPC Garyville Refinery employees and to the preservation of the environment. One primary portion of this commitment is the prevention of accidental releases of hazardous substances in and around the refinery. The MPC Garyville Refinery utilizes engineering controls, inspection programs, and detailed procedures as a means to prevent accidental releases. In the event of a release, the refinery has well-trained emergency response teams to contain, mitigate, monitor, and stop the release. The refinery has fully staffed and trained emergency response teams for (1) fire-fighting [including the Shift Emergency Response Team (SERT) and the Volunteer Emergency Response Team (VERT)], (2) medical emergencies, and (3) ambient air monitoring (Air Monitoring Team). In addition to handling the release, the refinery has also established a wide variety of communication systems through the Local Emergency Planning Commission (LEPC) to alert the community in the event of a significant release. The MPC Garyville Refinery advises the LEPC, as needed, to notify the local community through cable override systems, radio broadcasts, and/or through an automated telephone notification system (MPC Alerts).



The MPC Garyville Refinery Division Manager has overall responsibility for the development and implementation of the risk management program for EPA-regulated processes at division facilities. However, the specific responsibilities fo
r certain aspects of that program have been delegated to other personnel who report either directly, or through other management personnel, to the Division Manager. Those relationships are depicted on the division RMP/PSM Organization Chart. Specific responsibility for the implementation of the division Process Safety Management (PSM) and accident prevention programs has been delegated to the Environmental, Safety & Security Manager (ES&S Manager). Similarly, responsibility for the RMP hazard assessment and risk management plan, and the emergency response program, including compliance with the RMP aspects of that effort, is the responsibility of the ES&S Manager. In keeping with the policy that safe operation is part of everyone's job, many other division personnel are also involved in RMP activities on an ongoing basis.



1.2 MPC Louisiana Refining Division Regulated Substances



The MPC Garyville Refinery is a full range refinery and petroleum products facility located in Garyville, Louisiana. The MPC Garyville Refinery uses crude as the feed material and makes a variety of petroleum-based products, including gasoline, diesel fuel, and liquefied petroleum gases such as propane and butane. Many of these products are flammable substances that EPA has specifically listed in the RMP rule and are present in the process units above the EPA threshold quantity of 10,000 pounds. The covered units are listed in the RMP data included with this summary (Section 1.17 of the RMP Data Elements).



The MPC Garyville Refinery also handles two toxic substances regulated by the RMP rule in a sufficient quantity to be covered by the RMP rule:



- Hydrofluoric acid

- Hydrogen Sulfide



1.3 Accidental Release Prevention Program



The following is a summary of the general accident prevention program in place at the MPC Garyville Refinery. Because processes at the refinery that are regulated by the EPA RMP regulation are also subject to the Occupational Safety and Health Adminis
tration (OSHA) Process Safety Management (PSM) standard, and because the OSHA PSM requirements are very similar to the EPA RMP requirements for refineries, this summary addresses each of the OSHA PSM elements. The PSM program at the facility has been extended by the MPC Garyville Refinery, where necessary, to satisfy EPA's Program Level 3 accident prevention program requirements.



Employee Participation



The MPC Louisiana Refining Division encourages employees to participate in all facets of Process Safety Management and accident prevention. Examples of employee participation range from updating and compiling technical documents and chemical information to participating as a member of a Process Hazard Analysis (PHA), incident investigation, and compliance audit teams. Employees have access to all information created as part of the MPC Garyville Refinery's accident prevention program. Specific ways that employees can be involved in the accident prevention program are documented in an employee participation plan that is maintained at the MPC Louisiana Refining Division and addresses each accident prevention program element. In addition, the MPC Garyville Refinery has a number of initiatives under way that address process safety and personal safety issues. These initiatives include teams which promote both process and personal safety, such as the monthly Health, Environmental, Safety, & Security (HESS) meetings with management and hourly employees, the VPP committee, and the Behavior Based Safety (BBS) Program. The teams typically have members from various areas of the plant, including operations, maintenance, engineering, and plant management.



Process Safety Information



The MPC Garyville Refinery keeps a variety of technical documents that are used to help maintain safe operation of the processes. These documents address chemical properties and associated hazards, limits for key process parameters and specific chemical inventories, and equipment design bas
is/configuration information. Specific departments within the MPC Garyville Refinery are assigned responsibility for maintaining up-to-date process safety information. A table summarizing the reference documents and their location is readily available as part of the written employee participation plan to help employees locate any necessary process safety information.



Chemical-specific information, including exposure hazards and emergency response/exposure treatment considerations, is provided in Safety Data Sheets (SDS). This information is supplemented by documents that specifically address known corrosion concerns and any known hazards associated with the inadvertent mixing of chemicals. For specific process areas, the MPC Garyville Refinery has documented safety-related limits for specific process parameters (e.g., temperature, pressure, level, composition) in the operation manuals for each process unit. The MPC Garyville Refinery ensures that the process is maintained within these limits by using process controls and monitoring instruments, operating procedures, highly trained personnel, and safety instrument systems (e.g., automated shutdown systems).



The MPC Garyville Refinery also maintains numerous technical documents that provide information about the design and construction of process equipment. This information includes materials of construction, design pressure and temperature ratings, electrical rating of equipment, etc. This information, in combination with written procedures and trained personnel, provides a basis for establishing inspection and maintenance activities, as well as for evaluating proposed process and facility changes to ensure that safety features designed into the process are not compromised.



Process Hazard Analysis



The MPC Garyville Refinery has a comprehensive PHA program to help ensure that hazards associated with the various processes are identified and controlled. Within this program, each existing covered process and
future processes are systematically examined to identify hazards and ensure that adequate controls are in place to manage those hazards.



The MPC Garyville Refinery primarily uses the hazard and operability (HAZOP) analysis technique to perform these evaluations. HAZOP analysis is recognized as one of the most systematic and thorough hazard evaluation techniques available. The analyses are conducted using a team of people who have operating and maintenance experience as well as engineering expertise. This team identifies and evaluates hazards of the process as well as recommends accident prevention and/or mitigation measures when the team believes such measures are necessary.



The PHA team recommendations are forwarded to management for approval. The Knowledge Management System (KMS) is in place to insure that all approved safety improvements being implemented in response to PHA team recommendations are tracked until they are complete. The final resolution of each recommendation is documented and retained by the ES&S Department.



To help ensure that the process controls and/or process hazards do not eventually deviate significantly from the original design safety features, the MPC Louisiana Refining Division periodically updates and revalidates its process hazard analyses of affected units. These periodic reviews are conducted at least every five years and will be conducted at this frequency until the process is no longer operating. Consideration of potential offsite effects has been incorporated into all PHA updates completed after August 19, 1996. The results and recommendations from these updates are documented and retained. Once again, the team findings are forwarded to management for consideration, and the final resolution of the recommendations is documented and retained.



Operating Procedures



The MPC Garyville Refinery maintains written procedures that address various modes of process operations, such as (1) unit startup, (2) normal operations, (
3) temporary operations, (4) emergency shutdown, (5) normal shutdown, and (6) initial startup of a new process. These procedures can be used as a reference by experienced operators and provide a basis for consistent training of new operators. Procedures are periodically reviewed and annually certified by the Area Process Specialist as current and accurate. In order to keep them current, procedures are revised as necessary to reflect changes made to the process. In addition, the MPC Garyville Refinery operating procedures provide guidance on how to respond to exceeding safe operating limits for specific process or equipment parameters. The written operating procedures are readily available to all refinery personnel to use as necessary to safely perform their job tasks.



Training



To complement the written procedures for process operations, the MPC Garyville Refinery has implemented a training program for all employees involved in operating a process. New MPC Garyville Refinery operations employees receive basic training, known as "Basic Operator Training (BOT)". After successfully completing this classroom and field training program, a new operator is paired with a senior operator (Trainer) to learn process-specific knowledge, process-specific equipment & instrumentation, duties, and tasks (skills). After operators demonstrate (e.g., through tests, skills demonstration, shadowing, walkthroughs) adequate knowledge, understanding, and ability to perform the duties and tasks in a safe manner on their own, they can work independently. This training phase is called the qualification phase (QUAL). In addition, all operators periodically receive refresher training to ensure that their skills and knowledge are maintained at an acceptable level. This refresher training is conducted every 3 years. Operators are given the opportunity to take part in more frequent refresher training if desired. All of this training is documented for each operator, including the means used t
o verify that the operator understood the training.



Contractors



The MPC Garyville Refinery uses contractors to supplement its work force throughout the year, as well as during periods of increased maintenance or construction activities. Because some contractors work on or near process equipment, the MPC Garyville Refinery has procedures in place to ensure that contractors (1) perform their work in a safe manner, (2) have the appropriate knowledge and skills, (3) are aware of the hazards in their workplace, (4) understand what they should do in the event of an emergency, (5) understand and follow site safety rules, and (6) inform the MPC Garyville Refinery personnel of any hazards that they find during their work. This is accomplished by providing contractors with (1) a process overview, (2) information about safety and health hazards, (3) emergency response plan requirements, (4) safe work practices, and (5) a work permit process (i.e., for hot work, confined space, etc.) prior to their beginning work.



In addition, the MPC Garyville Refinery evaluates contractor safety programs and performance during the selection of a contractor. The Division evaluates the criteria used for contractor selection annually, and in an effort to improve the quality of contractors on site, has periodically raised its standards. A contractor safety meeting is conducted to communicate plant safety issues and policy changes, as well as allow contractors to provide feedback. The MPC Garyville Refinery personnel periodically monitor contractor performance through HESS team and deep dive audits to insure that contractors are fulfilling their safety obligations.



Pre-startup Safety Reviews



The MPC Garyville Refinery conducts a pre-startup safety review for any new facility or facility modification that requires a change in the process safety information (not required for replacement in kind). The purpose of the review is to ensure that safety features, procedures, personnel, and
the equipment are appropriately prepared for startup prior to placing the equipment into service. This review provides one additional check to make sure construction is in accordance with the design specifications and that supporting systems are operationally ready. The review team uses checklists to verify all aspects of readiness. A review involves field verification of the construction and serves a quality assurance function.



Mechanical Integrity



The MPC Garyville Refinery has well-established practices and procedures to maintain pressure vessels, piping systems, relief and vent systems, controls, pumps and compressors, and emergency shutdown systems in a safe operating condition. The basic aspects of this program include: (1) conducting training, (2) developing written procedures, (3) performing inspections and tests, (4) correcting identified deficiencies, and (5) applying quality assurance measures. In combination, these activities form a system that maintains the mechanical integrity of the process equipment.



Maintenance personnel receive training on (1) an overview of the process, (2) safety and health hazards, (3) applicable maintenance procedures, (4) emergency response plans, and (5) applicable safe work practices to help ensure that they can perform their job in a safe manner. Written procedures help ensure that work is performed in a consistent manner and provide a basis for training. Inspections and tests are performed to help ensure that equipment functions as intended, and to verify that equipment is within acceptable limits (e.g., adequate wall thickness for pressure vessels). If a deficiency is identified, employees will correct the deficiency before placing the equipment back into service (if possible), or a management of change team will review the use of the equipment and determine what actions are necessary to ensure the safe operation of the equipment.



An integral part of the mechanical integrity program is quality assurance. The
MPC Garyville Refinery incorporates quality assurance measures into equipment purchases and repairs. This helps ensure that new equipment is suitable for its intended use and that proper materials and spare parts are used when repairs are made.



Safe Work Practices



The MPC Garyville Refinery has long-standing safe work practices in place to help ensure worker and process safety. Examples of these include (1) control of the entry/presence/exit of support personnel, (2) a lockout/tagout procedure to ensure isolation of energy sources for equipment undergoing maintenance, (3) a procedure for control of hazards before process piping or equipment is opened, (4) a permit and procedure to control welding and other spark-producing activities, and (5) a permit and procedure to ensure that adequate precautions are in place before entry into a confined space. These procedures (and others), along with training of affected personnel, form a system to help ensure that operations and maintenance activities are performed safely.



Management of Change



The MPC Garyville Refinery has a comprehensive system to manage changes to processes. This system requires that changes to items such as process equipment, chemicals, technology (including process operating conditions), procedures, and other facility changes be properly reviewed and authorized before being implemented. Changes are reviewed to (1) ensure that adequate controls are in place to manage any new hazards and (2) verify that existing controls have not been compromised by the change. Affected chemical hazard information, process technology information, and equipment information, as well as procedures are updated to incorporate these changes. In addition, operating and maintenance personnel are provided with any necessary training on the change.



Incident Investigation



The MPC Garyville Refinery promptly investigates all incidents that resulted in, or reasonably could have resulted in, a fire/explosion, toxic
materials release, major property damage, environmental loss, or personal injury. The goal of each investigation is to discover the facts and develop corrective actions to prevent a recurrence of the incident or a similar incident. The investigation team, which often includes contractors, documents its findings, develops recommendations to prevent a recurrence, and presents these results to MPC Garyville Refinery management for resolution. Corrective actions taken in response to the investigation team's findings and recommendations are tracked in the electronic recommendation tracking system until they are complete. The final resolution of each finding or recommendation is documented, and the investigation results are reviewed with all employees (including contractors) who could be affected by the findings. Incident investigation reports are retained for at least 5 years so that the reports can be reviewed during future PHA revalidations.



Compliance Audits



To help ensure that the accident prevention program is functioning properly, the MPC Garyville Refinery periodically conducts audits to confirm the procedures and practices required by the accident prevention program are being implemented. Compliance audits are conducted at least every 3 years. These audits are led by a third party contractor with assistance by the MPC Garyville Refinery employees as required. The findings are forwarded to the MPC Garyville Refinery Leadership Team for review. Corrective actions taken in response to the audit team's findings are tracked in KMS to completion. The final resolution of each finding is documented, and the two most recent audit reports are retained.



Chemical-Specific Prevention Steps



Processes at the MPC Garyville Refinery have hazards that must be managed to ensure continued safe operation. The accident prevention program summarized previously is applied to all EPA RMP-covered processes at the MPC Garyville Refinery. Collectively, these prevention program
activities help prevent potential accident scenarios of hydrofluoric acid, hydrogen sulfide, and flammable substances caused by equipment failures or human errors.



In addition to the accident prevention program activities, the MPC Garyville Refinery has safety features on many units to help (1) contain/control a release, (2) quickly detect a release, and (3) reduce the consequences of a release. The following types of safety features are used in various processes:



Release Detection



- Hydrogen sulfide detectors in the sulfur plants;

- Hydrocarbon detectors with alarms in the refrigerated butane, HF unit, pressurized spheres, filter press, and other areas;

- HF detectors in alkylation unit;

- Hydrogen sulfide detectors are worn by all employees; and

- 60 member air monitoring team.



Release Containment/Control



- Process relief valves that discharge to a flare to capture and incinerate process materials to prevent overpressure damage to equipment;

- Scrubbers to neutralize chemical releases;

- Manual and automatic valves to isolate the process;

- Automated shutdown systems for specific process parameters (e.g., high level, high temperature);

- A de-inventory system used for the removal of HF from the process unit in the event of a release;

- Curbing or diking to contain liquid releases;

- Redundant equipment and instrumentation where needed (e.g., uninterruptible power supply for some critical process control system, redundant firewater pumps, electrical and diesel);

- Release mitigation systems (water spray systems);

- Fire suppression and extinguishing systems (dry and liquid);

- Deluge system and water wall system for the HF Alkylation process;

- Trained emergency response personnel;

- Personal protective equipment (e.g., protective clothing, self-contained breathing apparatus); and

- Blast-resistant control buildings to protect personnel and control systems.



1.4 Five-year Accident History



The MPC Garyville Refinery has had n
o accidents that required reporting under the RMP rule requirements in the past 5 years.



1.5 Emergency Response Program Information



The MPC Garyville Refinery maintains a web-based Integrated Contingency Plan (ICP), which aims to protect employees, public health, and the environment. The purpose of the ICP is to minimize the impact on the refinery and surrounding areas in the event of an emergency situation. The plan consists of procedures for responding to such emergencies as fires, explosions, hazardous gas or liquid releases, natural disasters, and security threats. The plan addresses all aspects of emergency response including responsibilities of the Emergency Response Team, coordination of clean-up activities with mutual aid organizations (fire department, sheriff's office, hospital), timely notification of authorities, maintenance of proper documentation, and guidelines for compliance with applicable government regulations. Furthermore, the MPC Garyville Refinery has procedures that address proper use, maintenance, inspection, and testing of emergency response equipment. All employees receive annual safety training to instruct them in proper emergency response procedures. The Emergency Response Team participates in additional training sessions so that they can safely handle potential emergency situations.



The overall ICP for the MPC Garyville Refinery is coordinated with the St. John the Baptist Parish LEPC. This coordination includes mutual aid agreements with other industrial sites for equipment. The organizations form part of the MPC Garyville Refinery's Incident Command System (ICS), which permits all involved parties to work together safely and effectively in order to bring a favorable outcome to an emergency situation. In addition, emergencies at the MPC Garyville Refinery are classified in one of three levels as specified by the ICS. Level One emergencies involve minor incidents limited to the work site. Level One emergencies include medical
emergencies, minor leaks, and hazardous materials response for control and clean-up of a small spill. Level Two emergencies are serious incidents, which pose a potential threat to the public and environment. Level Two emergencies include fires requiring the Refinery Volunteer Emergency Response Team and/or standby or support from local fire departments, and large releases of hazardous materials. Level Three emergencies are major incidents that pose a significant danger to employees, public health, and the environment. Level Three emergencies include major fires and major releases of hazardous materials, which may require activation of the Community Alerting and Warning System. This tiered system allows the MPC Garyville Refinery to effectively identify emergencies and hasten clean-up efforts.



In order to keep the plan up to date, the ICP is reviewed annually. Necessary revisions are made and distributed to the plan holders by the Safety Department. Affected personnel are trained on the changes in the ICP.



1.6 Planned Changes to Improve Safety



The MPC Garyville Refinery constantly strives to improve the safety of its operations through periodic safety reviews, trending the incident investigation root causes, Behavioral Based Safety (BBS) observation data, near miss reporting data and a program soliciting safety suggestions from workers. The MPC Garyville Refinery resolves all findings from PHAs, some of which result in modifications to the process. The following types of changes are planned during the next 5 years:



- Tank Fire and Fall Protection Systems (Spheres)

- Alky Mitigation System Upgrades

- Safety Shower/Tempered Water Upgrade

- Globe Valve Improvements

- Emergency Isolation Valve Identification and Fireproofing

- Refinery Winterization Project

- LPG Storage Compliance

- Sulfur Degassing

- Sample Station Upgrade Project

- Refinery Chloride Removal Project

- Fire Protection Equipment Upgrades

- Safety Instrumented System Upgrades

-
Flare Consent Decree Implementation (Flare Gas Recovery Unit)