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Chalmette Refining, L.L.C.

Parent Companies:
Chalmette Refining, L.L.C
EPA Facility ID:
100000093515
Other ID:
LAD008179707
Facility DUNS:
799963616
Parent Company DUNS:
799963616

Location:

Address:
500 West Saint Bernard Highway
Chalmette, LA 70044
County:
ST. BERNARD
Lat / Long:
29.933, -89.972 (Get map)
Method:
Interpolation - Digital map source (TIGER)
Description:
Center of Facility
Horizonal accuracy:
1 m
Horizontal reference datum:
North American Datum of 1983
Source map scale:

Owner/Operator:

Name:
Chalmette Refining, L.L.C
Phone:
(504) 281-1463
Address:
500 West Saint Bernard Highway
P.O. Box 1007
Chalmette, LA 70044
Foreign Address:

Person responsible for RMP implementation:

Name:
Jerry Forstell
Title:
Refinery Manager

Emergency contact:

Name:
Scott Goodwin
Title:
HSE Manager
Phone:
(504) 301-8484
24-hour phone:
(504) 281-1463
Ext or PIN:

Other contacts:

Facility (or company) email:
Facility phone:
Facility (or company) URL:

Safety:

Local Emergency Planning Committee:
St. Bernard Parish LEPC
Full-Time Equivalent Employees:
500
Covered by OSHA PSM:
Yes
EPCRA section 302:
Yes
CAA Title Air Operating Permit:
Yes
CAA Permit ID#:
1376
OSHA Star/Merit Ranking
No
Last Safety Inspection Date:
April 9, 2013
Inspecting Agency:
State environmental agency
Using Predictive Filing:
No

Processes:

#1 Crude
RMP ID:
1000043689
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Isobutane [Propane, 2-methyl]
75-28-5
11,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
10,000
No
Butane
106-97-8
23,000
No
Pentane
109-66-0
12,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
#1 Reformer
RMP ID:
1000043690
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Hydrogen
1333-74-0
14,000
No
Public OCA Chemical
0
No
#2 Coker
RMP ID:
1000043691
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Butene
25167-67-3
17,000
No
Ethane
74-84-0
24,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
10,000
No
Methane
74-82-8
20,000
No
Butane
106-97-8
19,000
No
Pentane
109-66-0
37,000
No
Propane
74-98-6
24,000
No
1-Pentene
109-67-1
17,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
#2 Crude
RMP ID:
1000043692
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Butene
25167-67-3
14,000
No
Isobutane [Propane, 2-methyl]
75-28-5
17,000
No
Butane
106-97-8
30,000
No
Pentane
109-66-0
21,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
#3 Pretreater
RMP ID:
1000043693
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Isopentane [Butane, 2-methyl-]
78-78-4
12,000
No
Public OCA Chemical
0
No
#3 Reformer
RMP ID:
1000043694
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Hydrogen
1333-74-0
12,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
23,000
No
Butane
106-97-8
12,000
No
Pentane
109-66-0
15,000
No
Propane
74-98-6
11,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Alkylation
RMP ID:
1000043695
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Butene
25167-67-3
31,000
No
Hydrogen fluoride/Hydrofluoric acid (conc 50% or greater) [Hydrofluoric acid]
7664-39-3
620,000
No
Isobutane [Propane, 2-methyl]
75-28-5
1,700,000
No
Butane
106-97-8
200,000
No
Pentane
109-66-0
340,000
No
Propane
74-98-6
340,000
No
Propylene [1-Propene]
115-07-1
29,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Cat Feed Hydrotreater
RMP ID:
1000043696
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Hydrogen
1333-74-0
36,000
No
Methane
74-82-8
67,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Fluidized Catalytic Crack
RMP ID:
1000043697
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Butene
25167-67-3
650,000
No
Ethane
74-84-0
11,000
No
Ethylene [Ethene]
74-85-1
59,000
No
Isobutane [Propane, 2-methyl]
75-28-5
340,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
310,000
No
Methane
74-82-8
77,000
No
Butane
106-97-8
120,000
No
Pentane
109-66-0
55,000
No
1-Pentene
109-67-1
170,000
No
Propane
74-98-6
150,000
No
Propylene [1-Propene]
115-07-1
320,000
No
Ammonia (conc 20% or greater)
7664-41-7
277,700
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Hydrocracker
RMP ID:
1000043698
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Ethane
74-84-0
56,000
No
Hydrogen
1333-74-0
64,000
No
Isobutane [Propane, 2-methyl]
75-28-5
56,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
53,000
No
Methane
74-82-8
99,000
No
Butane
106-97-8
23,000
No
Pentane
109-66-0
118,000
No
Propane
74-98-6
60,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Light Ends Plant
RMP ID:
1000043699
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Ethane
74-84-0
11,000
No
Isobutane [Propane, 2-methyl]
75-28-5
230,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
44,000
No
Butane
106-97-8
155,000
No
Pentane
109-66-0
25,000
No
Propane
74-98-6
81,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Merox
RMP ID:
1000043700
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Butene
25167-67-3
58,000
No
Isobutane [Propane, 2-methyl]
75-28-5
38,000
No
Butane
106-97-8
15,000
No
Propane
74-98-6
21,000
No
Propylene [1-Propene]
115-07-1
38,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Paraxylene
RMP ID:
1000043701
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Ethane
74-84-0
60,000
No
Propane
74-98-6
111,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Reformate Fractionation
RMP ID:
1000043702
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Isopentane [Butane, 2-methyl-]
78-78-4
33,000
No
Pentane
109-66-0
25,000
No
1-Pentene
109-67-1
11,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
LPG Storage Area
RMP ID:
1000043703
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Butene
25167-67-3
1,700,000
No
Ethane
74-84-0
35,000
No
Isobutane [Propane, 2-methyl]
75-28-5
4,000,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
3,000,000
No
Butane
106-97-8
11,000,000
No
Pentane
109-66-0
14,000,000
No
1-Pentene
109-67-1
120,000
No
Propane
74-98-6
7,000,000
No
Propylene [1-Propene]
115-07-1
9,700,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Flare System
RMP ID:
1000043704
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Isobutane [Propane, 2-methyl]
75-28-5
73,000
No
Isopentane [Butane, 2-methyl-]
78-78-4
57,000
No
Butane
106-97-8
46,000
No
Propane
74-98-6
58,000
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Gasoline Hydrotreater Uni
RMP ID:
1000043705
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
1-Pentene
109-67-1
26,900
No
Ethane
74-84-0
18,541
No
2-Methyl-1-butene
563-46-2
11,792
No
3-Methyl-1-butene
563-45-1
18,925
No
Hydrogen
1333-74-0
40,406
No
Isobutane [Propane, 2-methyl]
75-28-5
16,701
No
Isopentane [Butane, 2-methyl-]
78-78-4
67,560
No
Methane
74-82-8
28,374
No
Butane
106-97-8
22,506
No
Propane
74-98-6
18,916
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Public OCA Chemical
0
No
Coker 1
RMP ID:
1000044834
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
20,000
No
Public OCA Chemical
0
No

RMP Preparer:

Name:
Address:

,
Foreign Address:

Phone:

Latest RMP Submission:

Date:
Oct. 1, 2013
Type:
Resubmission
Reason:
5-year update (40 CFR 68.190(b)(1))
Registered:
Yes
RMP ID:
1000035700

Deregistration:

Date:
Effective Date:
Reason:
Other Reason:

2. Toxics: Worst-case

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in Alkylation)
CBI claimed:
No
Percent weight:
Physical state:
Gas liquified by pressure
Model used:
EPA's OCA Guidance Reference Tables or Equations
Release duration (mins):
10.00
Wind speed (meters per sec):
1.5
Stability class:
F
Topography:
Urban
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Enclosures
  • Berms
  • Drains
  • Sumps

3. Toxics: Alternative release

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in Alkylation)
CBI claimed:
No
Percent weight:
100.0
Physical state:
Gas liquified by pressure
Model used:
EPA's OCA Guidance Reference Tables or Equations
Wind speed (meters per sec):
3.00
Stability class:
D
Topography:
Urban
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Enclosures
  • Berms
  • Drains
  • Sumps
Active mitigation
considered:
  • Deluge systems
  • Water curtain
  • Neutralization
  • Flares
  • Emergency shutdown
not considered:
  • Sprinkler systems
  • Excess flow valve
  • Scrubbers
Public OCA Chemical (in Fluidized Catalytic Crack)
CBI claimed:
No
Percent weight:
30.0
Physical state:
Liquid
Model used:
EPA's RMP*Comp(TM)
Wind speed (meters per sec):
3.00
Stability class:
D
Topography:
Rural
Passive mitigation
considered:
  • Dikes
not considered:
  • Enclosures
  • Berms
  • Drains
  • Sumps
Active mitigation
considered:
  • Emergency shutdown
not considered:
  • Sprinkler systems
  • Deluge systems
  • Water curtain
  • Neutralization
  • Excess flow valve
  • Flares
  • Scrubbers

4. Flammables: Worst-case

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in LPG Storage Area)
CBI claimed:
No
Model used:
EPA's OCA Guidance Reference Tables or Equations
Passive mitigation
considered:
  • None
not considered:
  • Blast walls

5. Flammables: Alternative release

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in LPG Storage Area)
CBI claimed:
No
Model used:
EPA's OCA Guidance Reference Tables or Equations
Passive mitigation
considered:
  • None
not considered:
  • Dikes
  • Fire wall
  • Blast walls
  • Enclosures
Active mitigation
considered:
  • None
not considered:
  • Sprinkler systems
  • Water curtain
  • Excess flow valve

6. Five-year accident history

April 13, 2014 at 06:05
ID:
1000035678
NAICS:
Petroleum Refineries (32411)
Duration:
1 minutes
Chemicals involved:
  • Isobutane [Propane, 2-methyl]
Release events:
Liquid spills/evaporation
Weather conditions at time of event
Wind speed:
9.0 miles/h SSE
Temperature:
67.00 ℉
Atmospheric stability:
E
Precipitation present:
No
Unknown weather conditions:
No
On-site impacts
Deaths of employees or contractors:
0
Deaths of public responders:
0
Deaths of public:
0
Injuries of employees or contractors:
1
Injuries of public responders:
0
Injuries of public:
0
Property damage:
$0
Known off-site impacts
Deaths:
0
Hospitalizations:
0
Medicals treatments:
0
Evacuated:
0
Sheltered-in-place:
0
Property damage:
$0
Environmental damage:
Initiating event:
Human Error
Contributing factors:
  • Human error
  • Failure to execute Work Practice and Task execution Less than Adequate
Off-site responders notified:
No, not notified
Changes introduced as a result of the accident:
  • Reinforce w/ contract company leadership to adhere their company procedures and site standards.

7. Prevention: Program level 3

#1 Crude, Petroleum Refineries (32411)
Prevention Program ID:
1000037978
Safety Review Date
Aug. 31, 2013, since latest RMP submission
PHA Update Date
Aug. 6, 2010, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • Process Parameters
  • Process Controls
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
March 3, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 19, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
April 19, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Aug. 7, 2013
Incident Invest. Change Completion Date
Dec. 31, 2013
Participation Plan Review Date
June 30, 2012
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
#1 Reformer, Petroleum Refineries (32411)
Prevention Program ID:
1000037979
Safety Review Date
Aug. 31, 2013, since latest RMP submission
PHA Update Date
July 1, 2010, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Dikes
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • Process Parameters
  • Process Controls
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
March 14, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 12, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 20, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Aug. 5, 2013
Incident Invest. Change Completion Date
Aug. 30, 2013
Participation Plan Review Date
June 30, 2012
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
#2 Coker, Petroleum Refineries (32411)
Prevention Program ID:
1000037980
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
March 11, 2009, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
  • Process Controls
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Sept. 13, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 22, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 26, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
July 10, 2013
Incident Invest. Change Completion Date
Aug. 19, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
#2 Crude, Petroleum Refineries (32411)
Prevention Program ID:
1000037981
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
Feb. 27, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
July 25, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 26, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 27, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
June 3, 2013
Incident Invest. Change Completion Date
Sept. 1, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
#3 Pretreater, Petroleum Refineries (32411)
Prevention Program ID:
1000037982
Safety Review Date
April 19, 2013, since latest RMP submission
PHA Update Date
April 19, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
April 10, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Jan. 2, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Jan. 3, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Sept. 24, 2010
Incident Invest. Change Completion Date
Oct. 1, 2010
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
#3 Reformer, Petroleum Refineries (32411)
Prevention Program ID:
1000037983
Safety Review Date
April 19, 2013, since latest RMP submission
PHA Update Date
April 19, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
March 14, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Jan. 2, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Jan. 3, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Dec. 23, 2010
Incident Invest. Change Completion Date
Jan. 4, 2011
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Alkylation, Petroleum Refineries (32411)
Prevention Program ID:
1000037984
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
April 6, 2009, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • None
Monitoring Systems
  • Process Area
  • Perimeter Monitors
Changes since PHA
  • Process Parameters
  • Process Controls
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
July 31, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 5, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 1, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
July 27, 2013
Incident Invest. Change Completion Date
Aug. 6, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Cat Feed Hydrotreater, Petroleum Refineries (32411)
Prevention Program ID:
1000037985
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
June 26, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
April 24, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 12, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
July 12, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
May 1, 2013
Incident Invest. Change Completion Date
May 3, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Fluidized Catalytic Crack, Petroleum Refineries (32411)
Prevention Program ID:
1000037986
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
Aug. 5, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Sept. 13, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 20, 2013
Management of Change Review Date
May 30, 2013
Pre-startup Review Date
Aug. 21, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
July 10, 2013
Incident Invest. Change Completion Date
July 25, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Hydrocracker, Petroleum Refineries (32411)
Prevention Program ID:
1000037987
Safety Review Date
April 9, 2013, since latest RMP submission
PHA Update Date
April 9, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Aug. 29, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 13, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 15, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Aug. 22, 2012
Incident Invest. Change Completion Date
Sept. 14, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Light Ends Plant, Petroleum Refineries (32411)
Prevention Program ID:
1000037988
Safety Review Date
April 19, 2013, since latest RMP submission
PHA Update Date
April 19, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Feb. 25, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 13, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 27, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Oct. 23, 2010
Incident Invest. Change Completion Date
Nov. 3, 2010
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Merox, Petroleum Refineries (32411)
Prevention Program ID:
1000037989
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
Nov. 20, 2008, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Perimeter Monitors
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
July 25, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 9, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 1, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
July 27, 2013
Incident Invest. Change Completion Date
Aug. 6, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Paraxylene, Petroleum Refineries (32411)
Prevention Program ID:
1000037990
Safety Review Date
Aug. 27, 2013, since latest RMP submission
PHA Update Date
Jan. 20, 2010, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Sept. 7, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Feb. 26, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
March 5, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
Dec. 30, 2012
Incident Invest. Change Completion Date
April 30, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Reformate Fractionation, Petroleum Refineries (32411)
Prevention Program ID:
1000037991
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
April 6, 2010, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
July 27, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Jan. 17, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
May 15, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
March 11, 2013
Incident Invest. Change Completion Date
April 8, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
LPG Storage Area, Petroleum Refineries (32411)
Prevention Program ID:
1000037992
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
June 27, 2011, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Sept. 26, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 13, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
Aug. 27, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
June 14, 2013
Incident Invest. Change Completion Date
Dec. 31, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Flare System, Petroleum Refineries (32411)
Prevention Program ID:
1000037993
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
Feb. 20, 2012, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
May 14, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 29, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
July 29, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
July 28, 2013
Incident Invest. Change Completion Date
July 30, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Gasoline Hydrotreater Uni, Petroleum Refineries (32411)
Prevention Program ID:
1000037994
Safety Review Date
Aug. 29, 2013, since latest RMP submission
PHA Update Date
Feb. 5, 2013, since latest RMP submission
PHA Techniques
  • HAZOP
Hazards Identified
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
Sept. 17, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 15, 2013
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
April 15, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
April 19, 2013
Incident Invest. Change Completion Date
Dec. 15, 2013
Participation Plan Review Date
June 30, 2013
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission
Coker 1, Petroleum Refineries (32411)
Prevention Program ID:
1000039016
Safety Review Date
Aug. 31, 2013, since latest RMP submission
PHA Update Date
Feb. 24, 2012, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
  • Floods
  • Tornado
  • Hurricanes
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Deluge System
Monitoring Systems
  • None
Changes since PHA
  • Process Parameters
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Aug. 31, 2013, since latest RMP submission
Training Review Date
June 30, 2013, since latest RMP submission
Maintenance Review Date
July 29, 2013, since latest RMP submission
Maintenance Inspection Date
July 1, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Sept. 12, 2012
Management of Change Review Date
May 31, 2013
Pre-startup Review Date
July 29, 2013
Compliance Audit Date
May 16, 2013
Compliance Audit Change Completion Date
Dec. 31, 2014
Incident Investigation Date
June 12, 2012
Incident Invest. Change Completion Date
July 12, 2013
Participation Plan Review Date
June 30, 2012
Hot Work Review Date
July 31, 2013
Contractor Safety Review Date
June 30, 2013, since latest RMP submission
Contractor Safety Eval. Date
Aug. 29, 2013, since latest RMP submission

8. Prevention Program level 2

No Prevention Program level 2

9. Emergency response

Facility In Community Plan:
Yes
Facility Own Response Plan:
No
Specific Facility Response Plan:
Yes
Inform. Procedures in Response Plan:
No
Emergency Care in Response Plan:
Yes
Plan Review Date:
Response Training Date:
Aug. 12, 2013
Local Response Agency:
Local Response Agency Phone:
(504) 278-4267
Subject To - OSHA EAP:
No
Subject To - OSHA HAZWOPER:
Yes
Subject To - CWA:
No
Subject To - RCRA:
Yes
Subject To - OPA:
No
Subject To - State EPCRA:
Yes
Subject To - Other:

Executive Summary





CHALMETTE REFINING, L.L.C.

Risk Management Plan

Executive Summary



1. Accidental Release Prevention and Emergency Response Policies



Chalmette Refining, L.L.C. process operations involve the handling, use, processing, or storage of hazardous materials that may present a certain degree of risk. Chalmette Refining, L.L.C is committed to conducting business in a manner that addresses the environmental needs of the communities in which we operate, and that protects the safety and health of our employees, those involved in our operations, our customers and the public. These commitments are documented in our safety, health, environmental, and security policies. These policies are put into practice through a disciplined management framework called Process Safety Management System (PSMS).



Chalmette Refining, L.L.C's PSMS framework establishes expectations for controlling operations integrity risks inherent in our business. PSMS addresses all aspects of our business, including security that can impact safety, health and environmental performance. PSMS encompasses all elements of OSHA's Process Safety Management standard and of EPA's Risk Management Program.



The PSMS framework includes 11 elements. Each element contains an underlying principle and a set of expectations. The PSMS framework also includes the characteristics of, and processes for, evaluating and implementing Process Safety Management Systems. Application of the PSMS framework is required across the facility, with particular emphasis on design, construction and operations. Management is responsible for ensuring that management systems satisfying the framework are put in place.



The 11 PSMS elements are:

1. Management, Leadership, Commitment and Accountability

2. Risk Assessment and Management

3. Facilities Design and Construction

4. Information/Documentation

5. Personnel and Training

6. Operations and Maintenance

7. Management of Change

8. Third-Party Services

9. Incident In
vestigation and Analysis

10. Community Awareness and Emergency Preparedness

11. Operations Integrity Assessment and Improvement



2. Description of the Stationary Source and Regulated Substances Handled



Chalmette Refining, L.L.C., located in Chalmette, LA, operates a variety of processes to produce petroleum products (e.g. jet fuel, diesel fuel, kerosene, gasoline, LPG, and specialty chemicals) from raw Crude Oil. These processes contain regulated substances and flammable mixtures which may include: hydrogen, methane, ethane, propane, isobutane, butane, pentane, ammonia and hydrofluoric acid.



3. Five-Year Accident History



No releases in the period qualified for inclusion in the Five-Year Accident History.



4. General Accidental Release Prevention Program



Following is a summary of the General Accidental Release Prevention Program in place at Chalmette Refining, L.L.C. Requirements of the General Accidental Release Prevention Program are contained within our Process Safety Management System (PSMS).



4.1 Employee Participation. PSMS 1.1, Management Leadership, Commitment and Accountability ensure active employee involvement and participation in the Operations Integrity process. Employees are encouraged to participate in the many programs and activities that support achievement of PSMS, EPA RMP and OSHA PSM objectives. Participation is essential for an effective safety program and is encouraged for employees (wage or salaried) across groups, departments and disciplines. Participation addresses three (3) distinct objectives: communication, engagement and empowerment.



4.2 Process Safety Information. PSMS 4.1, Refinery Documentation, requires maintenance of accurate and current information on the configuration and capabilities of processes, facilities, and regulatory requirements. System Plan 4.1 provides a description of the system to ensure that equipment information concerning the refinery hardware and processes is kept accurate and up to d
ate. This information is essential to assess and manage risks; facilitate training; facilitate troubleshooting; and plan changes.



4.3 Hazard Assessment. PSMS 2.1, Risk Assessment and Management, ensures appropriate hazard assessments are conducted. Risk assessments reduce risks to safety, health and the environment and mitigate consequences of incidents by providing essential information for decision making. The risk management process involves hazard identification, assessment of risk, and evaluation of the risk prevention and mitigation measures. System Plan 2.1 references the procedures that make up the overall process to manage risk.



4.4 Operating Procedures. PSMS 6.1, Operations and Maintenance Procedures, requires written procedures for work activities that are complex, critical or infrequently performed. System Plan 6.1 provides criteria for developing, updating, and auditing Operations procedures and Maintenance safe work practices to ensure consistent and effective execution. PSMS 6.1 also documents programs and activities performed to control entry of personnel and materials onto the site and restricted areas, control access to process areas by non-operating personnel, and address the requirements of Alarm Management.



4.5 Training. PSMS 5.4, Training, requires that all personnel whose work could affect the operations integrity of the site possess the necessary skills and knowledge to execute their jobs. System Plan 5.4 provides the guidelines for a structured training system that provides employees with the skills and knowledge necessary for safe and reliable operation of the plant.



4.6 Contractor Safety. PSMS 8.1, Contractor Management, requires contract companies to meet Chalmette Refining's standards for safety, environmental protection, and regulatory compliance. This System Plan documents procedures and responsibilities for ensuring that third parties doing work on Chalmette Refining's behalf perform in a manner consistent and
compatible with Chalmette Refining policies. Responsibility and accountability for contractor management are clearly defined. Site leadership ensures these accountabilities are established and communicated. Contractors are required to adhere to the same safety standards as the Chalmette Refinery employees.



4.7 Pre-Startup Safety Reviews (PSSRs). PSMS 3.1, Facilities Design and Construction, requires the use of documented procedures to ensure application of sound standards, procedures and Management Systems. SYSTEM PLAN 3.1 provides a description of the system used to ensure that new or modified facilities are properly designed and constructed, and that safety, health, and environmental aspects of project implementation are addressed. This system applies to all phases of project implementation, beginning with the definitive planning phase and continuing through startup. Pre-Start-up reviews are conducted and findings addressed prior to start-up of new or modified facilities.



4.8 Mechanical Integrity. PSMS 6.4, Mechanical Integrity, requires structured systems for testing, inspection and maintenance of refinery equipment. SYSTEM PLAN 6.4 documents the system and programs implemented to ensure refinery process equipment is designed, fabricated and constructed, inspected and maintained, in order to ensure and preserve its mechanical integrity. It also covers mechanical mobile/lifting equipment inspection and repairs. The focus of mechanical integrity is preventing loss of containment. Mechanical integrity addresses refinery fixed equipment, rotating equipment, electrical and instrument equipment and mobile/lifting equipment.



4.9 Safe Work Practices. PSMS 5.1, Personnel Safety, identifies an expectation and provides a process for employees to contribute directly in every decision and task toward creating a safer work place. No business objective is so important that it will be pursued at the sacrifice of safety. The components of this system are liste
d below.

Behavior Based Observation Program

Safety Review Committees Program

Occupational Injury/Illness Recordkeeping Program

Safety Procedures Manual

Injury Management Program

New Employee Safety Emphasis Program



4.10 Management of Change. PSMS 7.1, Management of Change, requires management of temporary or permanent modifications and changes. The 7.1 System Plan provides the process for managing temporary or permanent changes to process chemicals, technology, equipment and procedures. Changes impacting these areas are evaluated and managed to ensure that safety, health and environmental risks arising from these changes remain at an acceptable level.



4.11 Incident Investigation. PSMS 9.1, Incident Investigation and Analysis, requires incident investigation, reporting and follow-up. The 9.1 System Plan documents the process implemented at Chalmette Refining to notify, investigate, report and perform follow-up for Safety, Health, Environmental and other incidents. This process ensures the opportunity to learn from incidents and implement corrective action to prevent recurrence of the incidents.



4.12 Compliance Audits. An OSHA PSM Assessment is conducted a minimum of once every 36 months by qualified audit personnel.



5. Chemical Specific Prevention Steps



The processes at Chalmette Refining, LLC have hazards that must be managed to ensure continued safe operation. The accident prevention program summarized previously is applied to covered processes at Chalmette Refining, LLC. Collectively, these prevention program activities help prevent potential accident scenarios that could be caused by (1) equipment failures and (2) human errors.



In addition to the accident prevention program activities, Chalmette Refining, LLC has safety features on many units to help (1) quickly detect a release, (2) contain/control a release and (3) reduce the consequences of (mitigate) a release. The following types of safety features are used in various proce
sses:



Release Detection

Hydrocarbon detectors with alarms

TV surveillance cameras



Release Containment/Control

Process relief valves that discharge to a flare to capture and incinerate episodic releases

Valves to permit isolation of the process (manual or automated)

Automated shutdown systems for specific process parameters (e.g., high level, high temperature)

Curbing or diking to contain liquid releases

Redundant equipment and instrumentation

Atmospheric relief devices



Release Mitigation

Fire suppression and extinguishing systems

Deluge system for specific equipment

Trained emergency response personnel

Personal protective equipment (e.g., protective clothing, self-contained breathing apparatus)

Blast-resistant buildings to help protect control systems and personnel



The chemical specific prevention steps described above are employed in various units in the refinery. In addition, Chalmette Refining LLC has always had risk management programs that are specific to the HF alkylation process to address prevention, early detection and mitigation. Since 1999, additional enhanced risk management strategies have been implemented to supplement these historical programs. The following are specific programs and technologies that have been implemented on the HF alkylation unit at the Chalmette Refinery:



HF acid detectors to provide quick notification of a release

Emergency block valving to isolate a leak

Rapid acid transfer to an off-site vessel, larger valves added to minimize transfer time

Baffle in the acid settler to compartmentalize the acid inventory

Physical barriers for acid-containing equipment

Flexible barriers around all flanges in concentrated acid service

Video capabilities with digital recording and automatic playback

External HF alkylation safety audits

Remote actuated water wall technology



6. Emergency Response Program Information



PSMS 10.1, Emergency Preparedness, requires prompt, thorough and effective emergency re
sponse to protect Chalmette Refining employees, contractors, the surrounding community, the environment, and the plant facilities. System Plan 10.1 provides the organizational structure and response plans that are clear, well documented, and accessible to both Chalmette Refining LLC and governmental response personnel. This System Plan also identifies responsibilities and activities necessary to maintain the refinery's fixed and mobile loss prevention and emergency response equipment.



7. Planned Changes to Improve Safety



Our Process Safety Management System forms the foundation for continuous improvement in our safety-related systems. These systems are evergreen and are in a continuous state of improvement. Our PSMS assessment programs identify needed improvements. The improvements can be administrative, procedural or physical in nature. Planned changes to improve safety are:

Leadership training

Execution of Facility Siting improvements