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Phillips 66 Company - Lake Charles Refinery

Parent Companies:
Phillips 66 Company
EPA Facility ID:
100000039157
Other ID:
70669CNCLKOLDSP
Facility DUNS:
8427692
Parent Company DUNS:
0

Location:

Address:
2200 Old Spanish Trail
Westlake, LA 70669
County:
CALCASIEU
Lat / Long:
30.240, -93.277 (Get map)
Method:
Classical Surveying Techniques
Description:
Storage Tank
Horizonal accuracy:
1 m
Horizontal reference datum:
World Geodetic System of 1984
Source map scale:

Owner/Operator:

Name:
Phillips 66 Company
Phone:
(337) 491-5211
Address:
2200 Old Spanish Trail
Westlake, LA 70669 -5124
Foreign Address:

Person responsible for RMP implementation:

Name:
James P. Miller
Title:
PSM/RMP Director

Emergency contact:

Name:
Ron Tower
Title:
Safety Director
Phone:
(337) 491-5224
24-hour phone:
(337) 491-5301
Ext or PIN:
5224

Other contacts:

Facility (or company) email:
Facility phone:
Facility (or company) URL:

Safety:

Local Emergency Planning Committee:
Calcasieu Parish LEPC
Full-Time Equivalent Employees:
674
Covered by OSHA PSM:
Yes
EPCRA section 302:
Yes
CAA Title Air Operating Permit:
Yes
CAA Permit ID#:
2623-6,2835&46
OSHA Star/Merit Ranking
No
Last Safety Inspection Date:
Dec. 1, 2015
Inspecting Agency:
EPA
Using Predictive Filing:
No

Processes:

15-T- Crack/W10 Splitter
RMP ID:
1000076560
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
86,000
No
Public OCA Chemical
0
No
02-CTU #2
RMP ID:
1000076561
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
46,000
No
Public OCA Chemical
0
No
03-CTU #3 & CVU
RMP ID:
1000076562
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
175,000
No
Public OCA Chemical
0
No
08-Pump/Store/Blend/LPG
RMP ID:
1000076563
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
450,606,000
No
Public OCA Chemical
0
No
10-HDS #4 & Frac
RMP ID:
1000076564
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
580,000
No
Public OCA Chemical
0
No
14-HDS #5
RMP ID:
1000076565
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
65,000
No
Public OCA Chemical
0
No
16-HDS #10/CRU
RMP ID:
1000076566
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,140,000
No
Public OCA Chemical
0
No
17-Continous Sweetining
RMP ID:
1000076567
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
221,000
No
Public OCA Chemical
0
No
26-Fuel Gas Treating
RMP ID:
1000076568
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
29,000
No
Public OCA Chemical
0
No
30-# 2 Coker
RMP ID:
1000076569
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
150,000
No
Public OCA Chemical
0
No
32-HDS #7 & FCCFP
RMP ID:
1000076570
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
670,000
No
Public OCA Chemical
0
No
33-GRP
RMP ID:
1000076571
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
540,000
No
Public OCA Chemical
0
No
35-VRU
RMP ID:
1000076572
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,140,000
No
Public OCA Chemical
0
No
37-PSA
RMP ID:
1000076573
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
140,000
No
Public OCA Chemical
0
No
39-#1 Coker
RMP ID:
1000076574
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
44,000
No
Public OCA Chemical
0
No
41-Cat Poly
RMP ID:
1000076575
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
110,000
No
Public OCA Chemical
0
No
42-PBC
RMP ID:
1000076576
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
180,000
No
Public OCA Chemical
0
No
43-Alky
RMP ID:
1000076577
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,145,000
No
Public OCA Chemical
0
No
62-HDS#2
RMP ID:
1000076578
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
290,000
No
Public OCA Chemical
0
No
74-HDS #6
RMP ID:
1000076579
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
206,000
No
Public OCA Chemical
0
No
82-HDS #3 & CRU
RMP ID:
1000076580
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
270,000
No
Public OCA Chemical
0
No
83-Cryo
RMP ID:
1000076581
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
78,000
No
Public OCA Chemical
0
No
84-HDS #8
RMP ID:
1000076582
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
110,000
No
Public OCA Chemical
0
No
135-FCC
RMP ID:
1000076583
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
1,500
No
Public OCA Chemical
0
No
140-N Flare
RMP ID:
1000076584
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
280,000
No
Public OCA Chemical
0
No
04-No 4 CTU/No 3 CVU
RMP ID:
1000076585
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
130,000
No
Public OCA Chemical
0
No
1062-South Flare
RMP ID:
1000076586
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
210,000
No
Public OCA Chemical
0
No
54-Szorb
RMP ID:
1000076587
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
520,000
No
Public OCA Chemical
0
No
50-Primary Tower
RMP ID:
1000076588
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
175,000
No
Public OCA Chemical
0
No
69-MVRU
RMP ID:
1000076589
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Propane
74-98-6
155,000
No
Public OCA Chemical
0
No
18-HDS #11
RMP ID:
1000076590
CBI claimed:
No
Program Level:
3
NAICS:
Petroleum Refineries (32411)
Chemical name
CAS#
Quantity (lbs.)
CBI
Flammable Mixture
00-11-11
322,000
No
Public OCA Chemical
0
No

RMP Preparer:

Name:
Address:

,
Foreign Address:

Phone:

Latest RMP Submission:

Date:
Dec. 5, 2016
Type:
Resubmission
Reason:
Regulated substance present above TQ in new (or previously not covered) process (40 CFR 68.190(b)(4))
Registered:
Yes
RMP ID:
1000061282

Deregistration:

Date:
Effective Date:
Reason:
Other Reason:

2. Toxics: Worst-case

None

3. Toxics: Alternative release

None

4. Flammables: Worst-case

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in 08-Pump/Store/Blend/LPG)
CBI claimed:
No
Model used:
PHAST
Passive mitigation
considered:
  • None
not considered:
  • Blast walls

5. Flammables: Alternative release

Some Risk Management Plan information is not provided in the available RMP data. You need to make an appointment at an EPA Reading Room In order to get access to details from the Off-Site Consequence Analysis (OCA) such as:

Instructions on how to make an EPA appointment can be found here.

Public OCA Chemical (in 08-Pump/Store/Blend/LPG)
CBI claimed:
No
Model used:
PHAST
Passive mitigation
considered:
  • Dikes
  • Fire wall
  • Enclosures
not considered:
  • Blast walls
Active mitigation
considered:
  • None
not considered:
  • Water curtain

6. Five-year accident history

Aug. 15, 2016 at 12:05
ID:
1000047220
NAICS:
Petroleum Refineries (32411)
Duration:
40 minutes
Chemicals involved:
  • Hydrogen
  • Pentane
Release events:
Gas release
Fire
Weather conditions at time of event
Wind speed:
4.0 miles/h SE
Temperature:
82.00 ℉
Atmospheric stability:
B
Precipitation present:
No
Unknown weather conditions:
No
On-site impacts
Deaths of employees or contractors:
0
Deaths of public responders:
0
Deaths of public:
0
Injuries of employees or contractors:
0
Injuries of public responders:
0
Injuries of public:
0
Property damage:
$2000000
Known off-site impacts
Deaths:
0
Hospitalizations:
0
Medicals treatments:
0
Evacuated:
0
Sheltered-in-place:
0
Property damage:
$0
Environmental damage:
Initiating event:
Human Error
Contributing factors:
  • Human error
  • Improper procedure
  • By-pass condition
Off-site responders notified:
Notified Only
Changes introduced as a result of the accident:
  • Improved/upgraded equipment
  • Revised training
  • Revised operating procedures
  • New process controls
  • New mitigation systems
Nov. 23, 2014 at 06:40
ID:
1000047219
NAICS:
Petroleum Refineries (32411)
Duration:
50 minutes
Chemicals involved:
  • Hydrogen
  • 2-Pentene, (E)-
Release events:
Gas release
Fire
Weather conditions at time of event
Wind speed:
11.0 miles/h SSW
Temperature:
64.00 ℉
Atmospheric stability:
Precipitation present:
No
Unknown weather conditions:
No
On-site impacts
Deaths of employees or contractors:
0
Deaths of public responders:
0
Deaths of public:
0
Injuries of employees or contractors:
0
Injuries of public responders:
0
Injuries of public:
0
Property damage:
$1500000
Known off-site impacts
Deaths:
0
Hospitalizations:
0
Medicals treatments:
0
Evacuated:
0
Sheltered-in-place:
0
Property damage:
$0
Environmental damage:
Initiating event:
Equipment Failure
Contributing factors:
  • Maintenance activity/inactivity
Off-site responders notified:
Notified and Responded
Changes introduced as a result of the accident:
  • Improved/upgraded equipment
  • Changed process

7. Prevention: Program level 3

15-T- Crack/W10 Splitter, Petroleum Refineries (32411)
Prevention Program ID:
1000064373
Safety Review Date
Nov. 13, 2016, since latest RMP submission
PHA Update Date
May 12, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 30, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Nov. 1, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Aug. 16, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Sept. 2, 2015
Incident Invest. Change Completion Date
Jan. 1, 2017
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
02-CTU #2, Petroleum Refineries (32411)
Prevention Program ID:
1000064349
Safety Review Date
Nov. 10, 2016, since latest RMP submission
PHA Update Date
Jan. 12, 2016, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Feb. 9, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 27, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 27, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
03-CTU #3 & CVU, Petroleum Refineries (32411)
Prevention Program ID:
1000064350
Safety Review Date
Sept. 29, 2016, since latest RMP submission
PHA Update Date
Aug. 9, 2016, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Blast Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 1, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Sept. 29, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
April 8, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Dec. 22, 2015
Incident Invest. Change Completion Date
April 1, 2017
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
08-Pump/Store/Blend/LPG, Petroleum Refineries (32411)
Prevention Program ID:
1000064351
Safety Review Date
Nov. 22, 2016, since latest RMP submission
PHA Update Date
Aug. 26, 2014, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Jan. 29, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 21, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
June 14, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Jan. 16, 2013
Incident Invest. Change Completion Date
April 2, 2013
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
10-HDS #4 & Frac, Petroleum Refineries (32411)
Prevention Program ID:
1000064352
Safety Review Date
Oct. 25, 2016, since latest RMP submission
PHA Update Date
Sept. 22, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Blast Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 1, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 21, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Aug. 8, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Feb. 15, 2012
Incident Invest. Change Completion Date
July 22, 2013
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
14-HDS #5, Petroleum Refineries (32411)
Prevention Program ID:
1000064353
Safety Review Date
Aug. 18, 2016, since latest RMP submission
PHA Update Date
July 21, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Blast Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
May 23, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 27, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Aug. 24, 2015
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
16-HDS #10/CRU, Petroleum Refineries (32411)
Prevention Program ID:
1000064354
Safety Review Date
Nov. 22, 2016, since latest RMP submission
PHA Update Date
June 14, 2016, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Sept. 15, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 31, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
June 21, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Aug. 6, 2016
Incident Invest. Change Completion Date
Sept. 20, 2016
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
17-Continous Sweetining, Petroleum Refineries (32411)
Prevention Program ID:
1000064355
Safety Review Date
Nov. 3, 2016, since latest RMP submission
PHA Update Date
Dec. 5, 2014, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • Reduced Inventory
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 24, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 21, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 26, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
26-Fuel Gas Treating, Petroleum Refineries (32411)
Prevention Program ID:
1000064356
Safety Review Date
Oct. 19, 2016, since latest RMP submission
PHA Update Date
Dec. 15, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Jan. 11, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Sept. 22, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
May 4, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
30-# 2 Coker, Petroleum Refineries (32411)
Prevention Program ID:
1000064357
Safety Review Date
Nov. 3, 2016, since latest RMP submission
PHA Update Date
June 23, 2014, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Rupture Disks
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 30, 2012, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 4, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 27, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
May 5, 2014
Incident Invest. Change Completion Date
June 30, 2014
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
32-HDS #7 & FCCFP, Petroleum Refineries (32411)
Prevention Program ID:
1000064358
Safety Review Date
Sept. 23, 2016, since latest RMP submission
PHA Update Date
April 23, 2012, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 14, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 28, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Jan. 13, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
July 31, 2009
Incident Invest. Change Completion Date
March 8, 2010
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
33-GRP, Petroleum Refineries (32411)
Prevention Program ID:
1000064359
Safety Review Date
Sept. 27, 2016, since latest RMP submission
PHA Update Date
Aug. 18, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
June 28, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 21, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
May 27, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Aug. 12, 2014
Incident Invest. Change Completion Date
July 31, 2015
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
35-VRU, Petroleum Refineries (32411)
Prevention Program ID:
1000064360
Safety Review Date
Nov. 8, 2016, since latest RMP submission
PHA Update Date
Nov. 5, 2012, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Nov. 14, 2014, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Sept. 28, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
May 7, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Oct. 4, 2014
Incident Invest. Change Completion Date
Oct. 4, 2014
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
37-PSA, Petroleum Refineries (32411)
Prevention Program ID:
1000064361
Safety Review Date
Oct. 26, 2016, since latest RMP submission
PHA Update Date
Nov. 17, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Sept. 18, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 26, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
April 19, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
39-#1 Coker, Petroleum Refineries (32411)
Prevention Program ID:
1000064362
Safety Review Date
Nov. 4, 2016, since latest RMP submission
PHA Update Date
July 19, 2016, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
June 22, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 26, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
May 29, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
April 10, 2016
Incident Invest. Change Completion Date
July 21, 2018
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
41-Cat Poly, Petroleum Refineries (32411)
Prevention Program ID:
1000064363
Safety Review Date
May 23, 2016, since latest RMP submission
PHA Update Date
May 5, 2014, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 9, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 6, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
June 6, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Sept. 20, 2010
Incident Invest. Change Completion Date
April 9, 2012
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
42-PBC, Petroleum Refineries (32411)
Prevention Program ID:
1000064364
Safety Review Date
July 26, 2016, since latest RMP submission
PHA Update Date
April 22, 2014, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 12, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 25, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Aug. 3, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
43-Alky, Petroleum Refineries (32411)
Prevention Program ID:
1000064365
Safety Review Date
Oct. 27, 2016, since latest RMP submission
PHA Update Date
March 12, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Sept. 2, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 26, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 1, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
March 25, 2010
Incident Invest. Change Completion Date
March 28, 2011
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
62-HDS#2, Petroleum Refineries (32411)
Prevention Program ID:
1000064366
Safety Review Date
Nov. 18, 2016, since latest RMP submission
PHA Update Date
Nov. 30, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Sept. 21, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
July 5, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Feb. 10, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Aug. 15, 2016
Incident Invest. Change Completion Date
Oct. 1, 2017
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
74-HDS #6, Petroleum Refineries (32411)
Prevention Program ID:
1000064367
Safety Review Date
Sept. 23, 2016, since latest RMP submission
PHA Update Date
March 25, 2014, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
June 23, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 28, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
June 24, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
82-HDS #3 & CRU, Petroleum Refineries (32411)
Prevention Program ID:
1000064368
Safety Review Date
Aug. 16, 2016, since latest RMP submission
PHA Update Date
June 7, 2016, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Rupture Disks
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Blast Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
March 15, 2014, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 31, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
April 8, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
April 10, 2011
Incident Invest. Change Completion Date
May 30, 2012
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
83-Cryo, Petroleum Refineries (32411)
Prevention Program ID:
1000064369
Safety Review Date
Oct. 25, 2016, since latest RMP submission
PHA Update Date
April 22, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 28, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
April 15, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Oct. 27, 2015
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Oct. 11, 2014
Incident Invest. Change Completion Date
April 16, 2015
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
84-HDS #8, Petroleum Refineries (32411)
Prevention Program ID:
1000064370
Safety Review Date
Sept. 23, 2016, since latest RMP submission
PHA Update Date
Feb. 9, 2015, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 28, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 28, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 1, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
135-FCC, Petroleum Refineries (32411)
Prevention Program ID:
1000064371
Safety Review Date
Nov. 10, 2016, since latest RMP submission
PHA Update Date
Nov. 5, 2012, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Sept. 12, 2012, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Sept. 27, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
March 4, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Nov. 7, 2014
Incident Invest. Change Completion Date
Nov. 20, 2014
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
140-N Flare, Petroleum Refineries (32411)
Prevention Program ID:
1000064372
Safety Review Date
Oct. 25, 2016, since latest RMP submission
PHA Update Date
June 18, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 4, 2012, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 25, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
April 8, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Sept. 10, 2011
Incident Invest. Change Completion Date
Feb. 8, 2012
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
04-No 4 CTU/No 3 CVU, Petroleum Refineries (32411)
Prevention Program ID:
1000064374
Safety Review Date
Sept. 29, 2016, since latest RMP submission
PHA Update Date
Aug. 15, 2016, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
  • Fire Walls
  • Blast Walls
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 31, 2013, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Aug. 26, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
April 26, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Oct. 8, 2013
Incident Invest. Change Completion Date
Nov. 11, 2013
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
1062-South Flare, Petroleum Refineries (32411)
Prevention Program ID:
1000064375
Safety Review Date
Nov. 22, 2016, since latest RMP submission
PHA Update Date
April 16, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Scrubbers
  • Flares
  • Manual Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Purge System
Mitigation Systems
  • Dikes
Monitoring Systems
  • Process Area
Changes since PHA
  • None Recommended
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
March 23, 2015, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Oct. 25, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
June 29, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Oct. 18, 2014
Incident Invest. Change Completion Date
Jan. 16, 2015
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
54-Szorb, Petroleum Refineries (32411)
Prevention Program ID:
1000064376
Safety Review Date
Sept. 8, 2016, since latest RMP submission
PHA Update Date
Nov. 4, 2013, since latest RMP submission
PHA Techniques
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Excess Flow Device
  • Quench System
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Dikes
  • Fire Walls
  • Blast Walls
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 30, 2014, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Nov. 1, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 16, 2015
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
Nov. 23, 2014
Incident Invest. Change Completion Date
Jan. 26, 2017
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
50-Primary Tower, Petroleum Refineries (32411)
Prevention Program ID:
1000064378
Safety Review Date
Sept. 23, 2016, since latest RMP submission
PHA Update Date
Sept. 16, 2014, since latest RMP submission
PHA Techniques
  • Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Inhibitor Addition
Mitigation Systems
  • Deluge System
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
April 4, 2012, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
Jan. 27, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Oct. 14, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
69-MVRU, Petroleum Refineries (32411)
Prevention Program ID:
1000064377
Safety Review Date
Oct. 13, 2016, since latest RMP submission
PHA Update Date
Oct. 28, 2013, since latest RMP submission
PHA Techniques
  • Checklist
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Overpressurization
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Keyed Bypass
  • Emergency Air Supply
  • Grounding Equipment
  • Purge System
Mitigation Systems
  • Deluge System
Monitoring Systems
  • Process Area
  • Perimeter Monitors
Changes since PHA
  • None
Training Type
  • Classrom
  • On the Job
Competency Testing
  • Written Test
  • Oral Test
  • Demonstration
  • Observation
Procedure Review Date
Dec. 30, 2015, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 3, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
June 8, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
July 11, 2014
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission
18-HDS #11, Petroleum Refineries (32411)
Prevention Program ID:
1000064381
Safety Review Date
Oct. 28, 2016, since latest RMP submission
PHA Update Date
June 11, 2015, since latest RMP submission
PHA Techniques
  • What if
  • Checklist
  • What if/Checklist
  • HAZOP
Hazards Identified
  • Toxic release
  • Fire
  • Explosion
  • Runaway reaction
  • Overpressurization
  • Corrosion
  • Overfilling
  • Contamination
  • Equipment failure
  • Cooling loss
Process Controls
  • Vents
  • Relief Valves
  • Check Valves
  • Flares
  • Manual Shutoffs
  • Automatic Shutoffs
  • Interlocks
  • Alarms
  • Emergency Power
  • Backup Pump
  • Grounding Equipment
  • Purge System
Mitigation Systems
  • Sprinkler System
  • Dikes
  • Deluge System
  • Enclosure
Monitoring Systems
  • Process Area
Changes since PHA
  • None
Training Type
  • Classrom
Competency Testing
  • Written Test
  • Oral Test
Procedure Review Date
Oct. 31, 2016, since latest RMP submission
Training Review Date
Dec. 30, 2015, since latest RMP submission
Maintenance Review Date
May 1, 2014, since latest RMP submission
Maintenance Inspection Date
Oct. 31, 2016, since latest RMP submission
Equipment Tested
Yes
Management of Change Most Recent Date
May 4, 2016
Management of Change Review Date
Sept. 30, 2016
Pre-startup Review Date
Oct. 31, 2016
Compliance Audit Date
Dec. 1, 2015
Compliance Audit Change Completion Date
Jan. 1, 2019
Incident Investigation Date
None
Incident Invest. Change Completion Date
None
Participation Plan Review Date
Aug. 1, 2014
Hot Work Review Date
July 28, 2016
Contractor Safety Review Date
Sept. 8, 2016, since latest RMP submission
Contractor Safety Eval. Date
Nov. 7, 2016, since latest RMP submission

8. Prevention Program level 2

No Prevention Program level 2

9. Emergency response

Facility In Community Plan:
Yes
Facility Own Response Plan:
No
Specific Facility Response Plan:
Yes
Inform. Procedures in Response Plan:
No
Emergency Care in Response Plan:
Yes
Plan Review Date:
Response Training Date:
Nov. 4, 2016
Local Response Agency:
Local Response Agency Phone:
(337) 433-3512
Subject To - OSHA EAP:
No
Subject To - OSHA HAZWOPER:
Yes
Subject To - CWA:
No
Subject To - RCRA:
Yes
Subject To - OPA:
No
Subject To - State EPCRA:
Yes
Subject To - Other:

Executive Summary

EXECUTIVE SUMMARY



Louisiana Department of Environmental Quality Facility ID Number - 2538

EPA Facility ID Number 1000 0003 9157



Phillips 66 Company - LAKE CHARLES REFINERY

RISK MANAGEMENT PLAN

EXECUTIVE SUMMARY



The RMP rule requires that this site provide an executive summary in the RMPlan. This summary provides the following items:

Accidental release prevention and response policies

Description of the stationary source and regulated substances

General accidental release prevention program and chemical-specific prevention steps

Five-year accident history

Emergency response program

Planned changes to improve safety



ACCIDENTAL RELEASE PREVENTION AND RESPONSE POLICIES



The Phillips 66 Company, Lake Charles Refinery (LCR) site has a long-standing commitment to worker and public safety. This commitment is demonstrated by the resources invested in accident prevention, such as training personnel and considering safety in the design, installation, operation, and maintenance of our processes. Our policy is to implement effective controls to prevent foreseeable releases of regulated substances. However, if a release does occur, our trained personnel will respond to control and contain the release.



DESCRIPTION OF THE STATIONARY SOURCE AND REGULATED SUBSTANCES



The LCR site is located in Westlake, Louisiana. It operates a variety of processes that takes raw crude oil and produces petroleum products such as unleaded gasoline, petroleum coke, kerosene, diesel, and jet fuel. The LCR site has regulated flammables, such as propane, butane, NFPA4 flammable mixtures, and hydrogen. The site also has several of the RMP listed toxic substances, but none at the quantity or concentration specified in the regulation.



GENERAL ACCIDENTAL RELEASE PREVENTION PROGRAM STEPS



The following is a summary of the general accident prevention program in place at the LCR site. Because processes at the site are regulated by the EPA RMP regulation are also subject to
the OSHA PSM standard, this summary addresses each of the OSHA PSM elements and describes the management system in place to implement the accident prevention program.



Employee Participation



The LCR site encourages employees to participate in all facets of process safety management and accident prevention. Examples of employee participation range from updating and compiling technical documents and chemical information to participating as a member of a process hazard analysis (PHA) team. Employees have access to all information created as part of the refinery accident prevention program. Specific ways that employees can be involved in the accident prevention program are documented in an employee participation plan that is maintained at the site and addresses each accident prevention program element. In addition, the site has a number of programs in place that address process safety and employee safety issues. These programs include employee work groups and teams with documented action plans to promote both process and personal safety. The teams typically have members from various areas of the plant, including operations, maintenance, engineering, and plant management. Employees are actively involved in the siteA?s formal process safety management audit program and participate as auditors and auditees.



Process Safety Information



The LCR site keeps a variety of technical documents called Process Technology Packages (PTP's). PTP's are used to help maintain safe operation of the processes. These documents address chemical properties and associated hazards, limits for key process parameters and specific chemical inventories, and equipment design basis/configuration information. Specific departments within the refinery are assigned responsibility for maintaining up-to-date process safety information. A table summarizing the reference documents and their location is readily available as part of the written employee participation plan to help employees l
ocate any necessary process safety information.



Chemical-specific information, including exposure hazards and emergency response/ exposure treatment considerations, is provided in material safety data sheets (MSDSs). This information is supplemented by documents that specifically address known corrosion concerns and any known hazards associated with the inadvertent mixing of chemicals. For specific process areas, the refinery has documented safety-related limits for specific process parameters (e.g., temperature, level, composition) in a Safe Operating Limits (SOL) section of the PT Packages. The refinery ensures that the process is maintained within these limits using process controls and monitoring instruments, highly trained personnel, and protective instrument systems (e.g. automated shutdown systems).



The site also maintains numerous technical documents that provide information about the design and construction of process equipment. This information includes materials of construction, design pressure and temperature ratings, electrical rating of equipment, etc. This information, in combination with written procedures and trained personnel, provides a basis for establishing inspection and maintenance activities, as well as for evaluating proposed process and facility changes to ensure that safety features in the process are not compromised.



Process Hazard Analysis



The LCR site has a comprehensive program to help ensure that hazards associated with the various processes are identified and controlled. Within this program, each process is systematically examined to identify hazards and ensure that adequate controls are in place to manage these hazards.

The LCR site uses a combination of the hazard and operability (HAZOP) analysis technique along with a What-If checklist to perform these evaluations. In addition the HAZOP/What-If checklist the site uses a systematic Layer of Protection Analysis (LOPA) which takes industry failure rates and applies
to a scenario to calculate a threshold value. The combination of HAZOP/What-If checklist/LOPA is recognized as one of the most systematic and thorough hazard evaluation techniques. The analyses are conducted using a team of people who have operating and maintenance experience as well as engineering expertise. This team identifies and evaluates hazards of the process as well as accident prevention and mitigation measures, and makes suggestions for additional prevention and/or mitigation measures when the team believes such measures are necessary.



The PHA team findings are forwarded to local management for resolution. Implementation of mitigation options in response to PHA findings is based on a relative risk ranking assigned by the PHA team. This ranking helps ensure that potential accident scenarios assigned the highest risk receive immediate attention. All approved mitigation options being implemented in response to PHA team findings are tracked until they are complete. The final resolution of each finding is documented and retained.



To help ensure that the process controls and/or process hazards do not eventually deviate significantly from the original design safety features, the LCR site periodically updates and revalidates the hazard analysis results. These periodic reviews are conducted at least every 5 years and will be conducted at this frequency until the process is no longer operating. The results and findings from these updates are documented, forwarded to management for consideration, tracked to resolution, and retained. Metrics are maintained to monitor the timeliness of closure.



Operating Procedures



The LCR site maintains written procedures that address various modes of process operations, such as (1) process startup, (2) normal operations, (3) temporary operations, (4) emergency shutdown, (5) normal shutdown, and (6) initial startup of a new process. These procedures can be used as a reference by experienced operators and provide a
basis for consistent training of new operators. These procedures are periodically reviewed and annually certified as current and accurate. The procedures are maintained current and accurate by revising them as necessary to reflect changes made through the management of change process.



In addition, the LCR site maintains key process parameter documents that provide guidance on how to respond to upper or lower limit exceedances for specific process or equipment parameters. This information, along with written operating procedures, is readily available to operators in the process and for other personnel to use as necessary to safely perform their job tasks.



Training



To complement the written procedures for process operations, the LCR site has implemented a comprehensive training program for all employees involved in operating a process. New employees receive basic training in refinery operations. After successfully completing this training, a new operator is paired with a senior operator to learn process-specific duties and tasks. After operators demonstrate (e.g., through tests, skills demonstration) having adequate knowledge to perform the duties and tasks in a safe manner on their own, they can work independently. In addition, all operators periodically receive refresher training on the operating procedures to ensure that their skills and knowledge are maintained at an acceptable level. This refresher training is conducted at least every 3 years. All of this training is documented for each operator, including the means used to verify that the operator understood the training.



Contractors



The LCR site uses contractors to supplement its workforce for maintenance or construction activities. Because some contractors work on or near process equipment, the refinery has procedures in place to ensure that contractors (1) perform their work in a safe manner, (2) have the appropriate knowledge and skills, (3) are aware of the hazards in their workplac
e, (4) understand what they should do in the event of an emergency, (5) understand and follow site safety rules, and (6) inform refinery personnel of any hazards that they find during their work. This is accomplished by providing contractors with (1) a process overview, (2) information about safety and health hazards, (3) emergency response plan requirements, and (4) safe work practices prior to their beginning work. In addition, the LCR site evaluates contractor safety programs and performance during the selection of a contractor. Site personnel periodically monitor contractor performance to ensure that contractors are fulfilling their safety obligations.



Pre-startup Safety Reviews (PSSRs)



The LCR site conducts a PSSR for any new facility or facility modification that requires a change in the process safety information. The purpose of the PSSR is to ensure that safety features, procedures, personnel, and the equipment are appropriately prepared for startup prior to placing the equipment into service. This review provides one additional check to make sure construction is in accordance with the design specifications and that all-supporting systems are operationally ready. The PSSR review uses checklists to verify all aspects of readiness. A PSSR involves field verification of the construction and serves a quality assurance function by requiring verification that accident prevention program requirements are properly implemented.



Mechanical Integrity



The LCR site has well-established practices and procedures to maintain pressure vessels, piping systems, relief and vent systems, controls, pumps and compressors, and emergency shutdown systems in a safe operating condition. The basic aspects of this program include: (1) conducting training, (2) developing written procedures, (3) performing inspections and tests, (4) correcting identified deficiencies, and (5) applying quality assurance measures. In combination, these activities form a system that maint
ains the mechanical integrity of the process equipment.



Maintenance personnel receive training on (1) an overview of the process, (2) safety and health hazards, (3) applicable maintenance procedures, (4) emergency response plans, and (5) applicable safe work practices to help ensure that they can perform their job in a safe manner. Written procedures help ensure that work is performed in a consistent manner and provide a basis for training. Inspections and tests are performed to help ensure that equipment functions as intended, and to verify that equipment is within acceptable limits (e.g., adequate wall thickness for pressure vessels). If a deficiency is identified, employees will correct the deficiency before placing the equipment back into service (if possible), or a team will review the use of the equipment and determine what actions are necessary to ensure the safe operation of the equipment. Metrics are in place to monitor the timely identification and effective management of deficiencies.



Another integral part of the mechanical integrity program is quality assurance. The LCR site incorporates quality assurance measures into equipment purchases and repairs. This helps ensure that new equipment is suitable for its intended use and that proper materials and spare parts are used when repairs are made.



Safe Work Practices



The LCR site has long-standing safe work practices in place to help ensure worker and process safety. Examples of these include (1) control of the entry/presence/exit of support personnel, (2) a lockout/tagout procedure to ensure isolation of energy sources for equipment undergoing maintenance, (3) a procedure for safe removal of hazardous materials before process piping or equipment is opened, (4) a permit and procedure to control spark-producing activities (i.e., hot work), and (5) a permit and procedure to ensure that adequate precautions are in place before entry into a confined space. These procedures (and others), along
with training of affected personnel, form a system to help ensure that operations and maintenance activities are performed safely.



Management of Change



The LCR site has a comprehensive system to manage changes to processes. This system requires that changes to items such as process equipment, chemicals, technology (including process-operating conditions), procedures, and other facility changes be properly reviewed and authorized before being implemented. Changes are reviewed to (1) ensure that adequate controls are in place to manage any new hazards and (2) verify that existing controls have not been compromised by the change. Affected chemical hazard information, process operating limits, and equipment information, as well as procedures are updated to incorporate these changes. In addition, operating and maintenance personnel are provided any necessary training on the change.



Incident Investigation



The LCR site promptly investigates all incidents that resulted in, or reasonably could have resulted in, a fire/explosion, toxic gas release, major property damage, environmental loss, or personal injury. The goal of each investigation is to determine the facts and develop corrective actions to prevent a recurrence of the incident or a similar incident. The investigation team documents its findings, develops recommendations to prevent a recurrence, and forwards these results to refinery management for resolution. Corrective actions taken in response to the investigation team's findings and recommendations are tracked until they are complete. The final resolution of each finding or recommendation is documented, and the investigation results are reviewed with all employees (including contractors) who could be affected by the findings. Incident investigation reports are retained for at least 5 years so that the reports can be reviewed during future PHAs and PHA revalidations.



Compliance Audits



To help ensure that the accident prevention program is
functioning properly, the LCR site periodically conducts an audit to determine whether the procedures and practices required by the accident prevention program are being implemented. Compliance audits are conducted at least every 3 years. Both hourly and management personnel participate as audit team members. The audit team develops findings that are forwarded to refinery management for resolution. Corrective actions taken in response to the audit team's findings are tracked until they are complete. The final resolution of each finding is documented, and the two most recent audit reports are retained.



CHEMICAL SPECIFIC PREVENTION STEPS



The processes at the LCR site have hazards that must be managed to ensure continued safe operation. The accident prevention program summarized previously is applied to all Program 2 and 3 EPA RMP-covered processes at the LCR site. Collectively, these prevention program activities help prevent potential accident scenarios that could be caused by (1) equipment failure and (2) human errors.



In addition to the accident prevention program activities, the LCR site has safety features on many processes to help (1) contain/control a release, (2) quickly detect a release, and (3) reduce the consequence of (mitigate) a release. The following types of safety features are used in various processes:



Release detection:

Hydrocarbon detectors with alarms

Hydrogen Sulfide detectors with alarms



Release Containment/Control:

Process relief valves that discharge to a flare to capture and incinerate episodic releases

Scrubber to neutralize chemical releases

Valves to permit isolation of the process (manually or automated)

Automatic shutdown systems for specific process parameters (e.g., high level, high temperature)

Vessel to permit partial removal of the process inventory in the event of a release (e.g. dump tank)

Curbing or diking to contain liquid releases

Redundant equipment and instrumentation (e.g., interruptible powe
r supply for process control system, backup firewater pump)

Atmospheric relief devices

Vapor recovery systems



Release Mitigation:

Fire suppression and extinguishing systems

Deluge for specific equipment

Trained emergency response personnel

Personal protective equipment (e.g., protective clothing, self-contained breathing apparatus)

Blast-resistant buildings to help protect control systems and personnel



FIVE-YEAR ACCIDENT HISTORY



We keep records for all significant accidental chemical releases that occur at our facility. We investigate every incident very carefully to determine ways to prevent similar incidents from occurring. The following is a brief summary of accidental chemical releases involving material covered under EPA's RMP rule since June, 2014. This incident history considers on-site/off-site impacts such as injuries and fatalities, on-site/off-site property damage of $500,000 or more, off-site impact such as shelter-in-place or evacuation of the public and off-site environmental damage.



Summary: For the period of June 2014 through December of 2016 we have had two significant accidental releases of NFPA Flammable material(11-23-14 and 8-15-16). Both resulted in property damage over $500,000. There were no other on-site impacts. Nor were the any off-site impacts or environmental damage. These incidents were thoroughly investigated and all but 1 corrective action for each incident to address root causes have been completed.



EMERGENCY RESPONSE PROGRAM INFORMATION



The LCR site maintains a written emergency response program, which is in place to protect worker and public safety as well as the environment. The program consists of procedures for responding to a release of a regulated substance, including the possibility of a fire or explosion if a flammable substance is accidentally released. The procedures address all aspects of emergency response, including proper first-aid and medical treatment for exposures, evacuation plans a
nd accounting for personnel after an evacuation, notification of local emergency response agencies and the public if a release occurs, and post incident cleanup and decontamination requirements. In addition, the LCR site has procedures that address maintenance, inspection, and testing of emergency response equipment, as well as instructions that address the use of emergency response equipment. Employees receive training in these procedures as necessary to perform their specific emergency response duties. The emergency response program is updated when necessary based on modifications made to refinery processes or other refinery facilities.



The overall emergency response program for the LCR site is coordinated with the Lake Charles, Louisiana Local Emergency Planning Committee (LEPC). This coordination includes periodic meetings of the committee, which includes local emergency response officials, local government officials, and industry representatives. The LCR site has around-the-clock communications capability with appropriate LEPC officials and emergency response organizations (e.g., fire department). This provides a means of notifying the public of an incident, if necessary, as well as facilitating quick response to an incident. In addition to periodic LEPC meetings, the LCR site conducts periodic emergency drills that involve the LEPC and emergency response organizations, and the refinery provides annual refresher training to local emergency responders regarding the hazards of regulated substances in the refinery.



PLANNED CHANGES TO IMPROVE SAFETY



The LCR site resolves all findings from PHAs, some of which result in modifications to the process. The following types of changes are planned:



Risk Based Inspection (RBI) and Criticality Studies

Retro Positive Material Identification (PMI) program

Corrosion Under Insulation (CUI) program

Short Term Fix Guidelines to facilitate shortened response time to unit upsets

Continued upgrade of tandem sea
ls in high risk pumps

Add selected emergency isolation valves in high volume, light ends services

Instrumented Safety Systems (ISS) program

Improvements to firewater system reliability and integrity

Reliability Operating Limits program

Think Reliability Process to prevent repeat failures

MOC Required Standard

Improvements to the Training program